8
www.achemgr oup.com A TEX ACM SERIES Pneumatic Actuators ACHEM Controls Inc Add: 87 Main St. N. #. 1 Campbellville, Ontario Canada Tel: 001-905-854-6827.ext.222 Fax: 001-905-315-8341 E-mail: [email protected] www.achemgroup.com [email protected] Valve Control Experts Valve Control Experts

D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

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Page 1: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.com

ATEX

ACM SERIESPneumatic Actuators

ACHEM Controls IncAdd: 87 Main St. N. #. 1 Campbel lv i l le, Ontar io Canada

Tel: 001-905-854-6827.ext.222 Fax: 001-905-315-8341 E-mai l : [email protected]

www.achemgroup.com [email protected]

Valve Control ExpertsValve Control Experts

Page 2: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.comValve Control ExpertsValve Control Experts

ACM SERIES Pneumatic Actuators

1

Even spring set is recommended for high cycle application.

5 Springs 6 Springs 7 Springs 8 Springs

9 Springs 10 Springs 11 Springs 12 Springs

A B

A B A B

A B

Double Acting (R-closed)

Operating Principle

Spring Return (R-closed, fail closed)

Installation of Springs for Spring Return Actuator

By supplying air to Port A, pressure is applied to thecenter chamber and forces the dual pistons outward.Linear piston force is transferred via gear racks to the pinion gear, causing the pinion to turn counterclockwise while the air is being exhausted from Port B.

By supplying air to Port B, pressure is applied to theoutside chamber and drives the dual pistons inward.The action causes the pinion to turn clockwise whilethe air is being exhausted from Port A.

By supplying air to Port A, pressure is applied to thecenter chamber, forcing the dual pistons outward, compressing the springs in the outside chambers to produce a counterclockwise rotation. Exhaust air exits at Port B.

Upon loss of air pressure, the stored energy in thecompressed springs forces the pistons inwards producing rotary motion with exhaust air exiting at Port A. This "fail safe" position is held by spring force until air pressure reapplied to Port A.

Stroke Adjustment:Stroke Adjustment: Pinion stops allow ±5°adjustment at 0°and 90°.

Page 3: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.comValve Control ExpertsValve Control Experts

ACM SERIES Pneumatic Actuators

2

No. MaterialPart Description Qty.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

No. MaterialDescription Qty.

15

16

17

18

19

20

21

22

23

24

25

26

27

28

1

2

345

6

7

89

1011

12

1314

28

20

21

22

1516

1718

19

23

24

25

26

27

Insert (Optional)

Indicator Cap Screw

Position Indicator

Pinion Snap Ring

Thrust Washer

Thrust Bwaring

Body

Pistion Guide

O-ring (Pinion Top)

Bearing (Pinion Top)

Inside Washer

Cam

Pinion (Drive Shaft)

Bearing (Pinion Bottom)

O-ring (Pinion Bottom)

Plastic / Stainless Steel

Plastic (ABS)

Stainless Steel 300 Series

Stainless Steel 300 Series

Polyoxymethylene (Delrin)

Hard Anodized Aluminum

Polyoxymethylene (Delrin)

NBR

Polyoxymethylene (Delrin)

Polyoxymethylene (Delrin)

Alloy Steel / ASTM 1045

Nickel Plated Alloy / ASTM 1045

Polyoxymethylene (Delrin)

NBR

High Alloy Spring Steel

Polyoxymethylene (Delrin)

NBR

Die-Cast Aluminum

NBR

NBR

Stainless Steel 300 Series

Stainless Steel 300 Series

Stainless Steel 300 Series

Stainless Steel 300 Series

NBR

Die-Casting Aluminum

Stainless Steel 300 Series

Powder metal

Spring (Cartridge)

Bearing (Piston)

O-ring (Piston)

Piston

Plug

O-ring (Adjust Screw)

Stop Nut (Adjust Screw)

Adjust Screw

End Adjust Screw

End Adjust Screw Nut

O-ring (End Cap)

End Cap

End Cap Screw

Adaptor

1

1

1

1

1

1

2

1

1

1

1

1

1

1

0~12

2

2

2

2

2

2

2

2

2

2

2

8

1

Indicator - Position indicator with NAMUR is

convenient for mounting accessories such as limit

switch box, positioner and so on.

Pinion -Fully conform to the latest standards of

ISO5211,DIN3337,NAMUR.The dimensions can be

customized and the stainless steel is available.

Actuator body - The extruded aluminum alloy

ASTM6005 body can be treated with hard

anodized, powder polyester painted (different

colors is available such as blue, orange, yellow etc).

End caps - Die-casting aluminum powder

polyester painted in different colors.

Pistons - The twin rack pistons are made from

die-casting aluminum treated with hard anodized.

Travel adjustment - The two independent external

travel stop bolts allow ±5°adjustment at the

positions of 0°and 90°.

High performance springs - Preloaded coating

springs are made from the high quality material for

longer cycle life and resistant to corrosion.

Bearings & guides - Made from low friction, long-

life compound material, to avoid the direct contact

between metals. The maintenance and

replacement are easy and convenient.

1

1

2

3

4

5

6

7

89

8

2

3

4

5

6

7

8

9 O-rings

NBR rubber o-rings provide

trouble-free operation at

standard temperature ranges.

For high and low temperature,

viton or silicone is used.

Materials and Structure

Page 4: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.comValve Control ExpertsValve Control Experts

ACM SERIES Pneumatic Actuators

3

L

M6 x 10

M6 x 10

M8 x 13

M8 x 13

M8 x 13

M8 x 13

M10 x 16

M10 x 16

M12 x 20

M12 x 20

M16 x 25

M16 x 25

M20 x 25

M20 x 25

I *

F03/1.417

F03/1.417

F05/1.969

F05/1.969

F05/1.969

F05/1.969

F07/2.756

F07/2.756

F10/4.016

F10/4.016

J*

F05/1.969

F05/1.969

F07/2.756

F07/2.756

F07/2.756

F07/2.756

F10/4.016

F10/4.016

F12/4.921

F12/4.921

F14/5.512

F14/5.512

F16/6.496

F16/6.496

Unit: inch

* Dimesion may be an ISO or rectangular metric pattern (in mm) as shown.

K

M5 x 8

M5 x 8

M6 x 10

M6 x 10

M6 x 10

M6 x 10

M8 x 13

M8 x 13

M10 x 16

M10 x 16

M12 x 20

M12 x 20

M16 x 25

M16 x 25

Model

ACM-40

ACM-52

ACM-63

ACM-75

ACM-83

ACM-92

ACM-105

ACM-125

ACM-140

ACM-160

ACM-190

ACM-210

ACM-240

ACM-270

A

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

1.18

B

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

3.15

5.12

5.12

5.12

5.12

C

1.12

1.18

1.42

1.65

1.81

1.97

2.26

2.66

2.95

3.43

4.06

4.45

5.12

5.79

D

1.44

1.63

1.85

2.09

2.24

2.40

2.52

2.93

3.03

3.43

4.06

4.45

5.12

5.79

E

2.36

2.83

3.44

3.92

4.28

4.59

5.24

6.10

6.77

7.76

9.06

10.04

11.38

12.83

G

2.05

2.56

2.83

3.19

3.62

3.86

4.31

5.02

5.41

6.22

7.44

8.27

9.65

10.75

H

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

0.79

1.18

1.18

1.18

1.18

M

0.43

0.43

0.55

0.55

0.67

0.67

0.87

0.87

1.06

1.06

1.42

1.42

1.81

1.81

L

0.55

0.55

0.71

0.71

0.83

1.02

1.02

1.38

1.38

1.77

2.16

2.16

1.97

1.97

Z

4.72

5.79

6.61

7.24

8.03

10.31

10.55

11.85

15.35

18.03

20.67

20.94

23.70

28.43

G

0.94

1.26

0.158

0.15

8

0.47

2

Dimensional drawings

Dimensional tables

Dimensions

Page 5: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.comValve Control ExpertsValve Control Experts

ACM SERIES Pneumatic Actuators

4

Spring ReturnOutput

Output Air to Spring

0o

End 90o

Start90o

End90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start 0o

Start90o

End 0o

Start56789

10111256789

10111256789

10111256789

10111256789

10111256789

101112

554839

111

9884

141

121101

227

196166

322

277231

497

435374

372413

75

5535

103

7447

157

11267

214

14880

325

229133

7770615344

153

138127111

197

176155133

317

285252221

450

403355319

687

622559494

584634208

116

957352

158

1289969

244

196151103

338

269197128

508

407308208

949084766860

204191179167154132

270

251232211192174

428

400371342313284

612

569526484441399

921

862805747689631

786755443321

1371521331149575

235

208182155129102

364

321279237192152

511

449385323260197

760

670580490400306

120

113105989183

242229218206195184171

321303284266246231213

508481454426400373345

725685646606566525486

10881035980927872818764

89

7867574636

20518716915113311597

280256231206181157132

434395355316276237198

612553495436377318260

908824740656569487406

140

133126119112

267

255244234222

352

335318301284

560

534508483456

799

761723685647

1203

115211001048997

114104948474

220

203186169152

301

278254231207

466

429391353316

655

599543487432

974

894811733656

160153146139

315

304293283271

418

402386369353

663

638613588563

947

911874837800

1419

1370132012701221

13212211395

269

253236220204

369

347324301278

572

536500464428

808

755700647593

1198

11221041966892

172166

341

330320

451

435419

715

691667

1022

986950

1535

14861439

140130

286

270254

391

369346

605

570536

853

801749

1264

11911119

384552606775829061728597

10912113314593

112131149168187205224140168196224252280308336207248289331372413454496280336392448504560616672

5566778798

10912013192

111129148166185203222128154179205231256282308204244285326367407448489304365426487548608669730436523610697784871958

1045

SpringNo.

Actuator Type

40Air Pressure (PSI) 50 60 70 80 90 100

Operating Media: Dry and lubricated air, or non-corrosive gas. The maximun particle diameter must be less than 30μm.

Air Supply Pressure: The minimum supply pressure is 35 psig. The maximum supply pressure is 150 psig.

Operating Temperature: Standard (NBR O-ring): -4 °F to 175 °F. Low Temperature (Silicone O-ring): -30 °F to 175 °F.

High Temperature (Viton O-ring): 5 °F to 300 °F.

0˚ 90˚

Start

End

Air StrokeTorq

ue

0˚ 90˚

Start

End

Spring StrokeTorq

ue

ACM-52SR

ACM-63SR

ACM-75SR

ACM-83SR

ACM-92SR

ACM-105SR

Spring Return Actuators Output Torque (lbf-in)

Operating Conditions

Spring Return Torque Curve

Technical Data

Page 6: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

www.achemgroup.comValve Control ExpertsValve Control Experts

ACM SERIES Pneumatic Actuators

5

Spring Returnoutput

Output Air to Spring

0o

End 90o

Start90o

End90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start90o

End 0o

Start 0o

Start90o

End 0o

Start56789

10111256789

10111256789

10111256789

10111256789

10111256789

10111256789

101112

712610509

1246

1082916

1877

16091332

3228

28392451

3801

32652728

5373

45783773

878676956612

453305148

823

573324

1212

805398

2164

1563962

2774

20351295

3977

28951822

6576

50503514

1000893787681

1737

156613921218

2640

235920691789

4457

405136453239

5327

476742063645

7571

673958985066

12163

1102298918750

729574410255

1296

1035773512

1943

15181093667

3345

271720881460

4254

348127071934

6111497938582727

9852

825766525057

1358126311671071976880

2346

21922035187817131557

3592

33403079282625662313

5957

55925227486144964131

7227

67236218571452094705

10332

95848827807973236575

16289

1526314245132191219311167

1115976828689541402

1948

1713147812441009765

2966

25832200181814351052

4957

43923827326126962131

6262

55664870417434792783

9018

80016992597549573948

14210

1277511332989784537018

1608151914291340125111611072

2778263124852331218520391892

4256401237773533329730622818

7041670063596018567753364995

8552808176107139666861975726

12239115331083410128942987318024

19256183061734816389154311447313523

134012021072934804666536

2331211218921673144612261007

3549319220222477212017711413

5921539348654337380932812753

7472682261725523487342233574

10761981988697919697660265076

1693415585142451289711557102098869

17701685160015141429

30632916277726382498

46804448422339993767

77897464713968146490

94138965851680687619

1345112778121131144810775

2128620374194611854817643

1429129811741043919

24982290207318641655

37823442310227692429

63665863536048584355

80447426680761885569

1157910674977788727967

1833217048157711448713211

21002018193618541772

36243483334832143080

55565332511649004676

91808867855482407927

11164107311029998669434

1598915340146991405713408

2510924229233492246921597

17721645152613991280

30802879267024682267

46914363403437143386

78087323683863545869

98449247865180547457

1418413312124461157410701

21023197921855417324

226421842105

390637763645

598657765559

993696329327

120381161711197

172201659615966

271562630025452

186517421626

324730512855

493546244305

826977987327

1043698569276

15031418313335

236992249621300

462555647740832925

10171110759908

10591211137015221673182412361483173019772225247227192966177421272480283331863540389342462430291734053893438048685356584336324355508758106541726479878719495259446928792089129904

1089611880

698832971

1110124913871530166511431370159818262054228325102741184422122581294933213691405644222737328738344380492754736020656633634036470853816053672673998071490258856861784488289803

1078711771696183499744

1113212527139141531016697

SpringNo.

Actuator Type

40Air Pressure (PSI) 50 60 70 80 90 100

ACM-125SR

ACM-140SR

ACM-160SR

ACM-190SR

ACM-210SR

ACM-240SR

ACM-270SR

Spring Return Actuators Output Torque (lbf-in)

Technical Data

Page 7: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

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ACM SERIES Pneumatic Actuators

6

Air Pressure (Psig)

40

55

97

178

245

383

551

808

1225

2088

3249

5198

6497

9398

14282

50

71

122

223

306

476

689

1009

1532

2611

4061

6497

8122

11753

17856

60

85

146

267

368

574

827

1211

1833

3133

4873

7797

9746

14097

21430

70

100

171

313

430

671

967

1416

2149

3662

5697

9115

11394

16480

25046

80

115

195

356

490

766

1103

1615

2450

4177

6497

10396

12995

18796

28565

90

129

219

401

551

861

1240

1817

2757

4699

7309

11695

14619

21151

32139

100

142

244

446

613

957

1378

2019

3063

5221

8122

12995

16243

23495

35712

110

157

268

490

674

1053

1516

2221

3369

5743

8934

14294

17868

25850

39286

120

171

292

535

735

1149

1654

2423

3676

6265

9746

15594

19492

28194

42859

MODEL

ACM-40DA

ACM-52DA

ACM-63DA

ACM-75DA

ACM-83DA

ACM-92DA

ACM-105DA

ACM-125DA

ACM-140DA

ACM-160DA

ACM-190DA

ACM-210DA

ACM-240DA

ACM-270DA

0˚ 90˚

Torq

ue

Start End

MODEL

C-DA

C-SR

52

3

3

40

2

63

4

4

75

6

6

83

7

7

92

10

12

105

13

14

125

19

22

140

25

29

160

36

44

190

70

78

210

76

85

240

106

135

270

163

216

Model Action

CCW

CW

Action Model 52

0.3

0.4

0.4

0.4

63

0.5

0.6

0.6

0.8

75

0.5

0.6

0.6

1.0

83

0.5

0.6

0.7

1.0

92

0.6

0.7

0.8

1.2

105

0.8

1.0

1.0

1.2

125

0.9

1.1

1.2

1.5

140

1.2

1.4

1.5

1.8

160

1.5

2.0

1.8

2.5

190

2.2

2.5

2.5

3.0

210

2.8

3.5

3.5

4.0

240

3.5

4.2

4.2

5.0

270

3.5

4.5

4.5

6.0

52

7.3

9.7

63

12.9

14.1

75

18.3

20.7

83

26.2

28.7

92

39.1

44.6

105

58.0

53.7

125

97.6

85.4

140

152.5

134.2

160

225.7

195.2

190

359.9

329.4

210

457.5

457.5

240

671.2

549.3

270

1037.5

854.4

CCW

CW

DA

SR

DA

SR

Drive and Flange to ISO 5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware.

Drive and Flange to ISO 5211 configuration for easy direct mount onto a valve or connection with standardized mounting hardware.

The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner.

The NAMUR Drive Pinion and NAMUR top mounting connection for direct installation of accessories such as Limit Switch and Positioner.

Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve.

Air supply connection is designed in accordance with NAMUR Standard to install solenoid valve.

Interface Specification

Actuator Cycle Speed (sec.)

Maximum Air Consumption (cu. inches) Per Stroke

Weight (lbs)

Double Acting Actuators Output Torque (lbf-in)

Double Acting Torque Curve

Technical Data

Page 8: D-type-ACHEM 10.01 [转换] Steel / ASTM 1045 Nickel Plated Alloy / ASTM 1045 Polyoxymethylene (Delrin) NBR High Alloy Spring Steel Polyoxymethylene (Delrin) NBR Die-Cast Aluminum

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ACM SERIES Pneumatic Actuators

Remove any manual opening device from the valve, leaving the valve stem clear. Make sure that the shape of the

stem fit the actuator output and that the rotation is not hindered in any way. Mount the actuator onto the valve,

certaining it well on the stem. Make sure that the rotation direction is correct, in any case do not insert your hands

inside the valve. We strongly suggest checking the cleanness of the air-supply pipes, especially when the plant is not

provided with filters. A spacer between actuator and valve will be necessary with fluids at high temperature.

1.It is recommended that periodic checks be performed to make sure that all fasteners remain tight.

2.The actuator is supplied ready-lubricated no further lubrication is required. If lubrication is deemed necessary , use

EP-1 grease.

3.Under certain working conditions (heavy duty, non-compatible operating media or abnormal operating

conditions)internal seals should be checked periodically and replaced when necessary.

4.On spring return actuators, spring fatigue may set in requiring the replacement of springs. Spring should always be

replaced in full sets.

If an actuator is properly assembled and used , it will be maintenance free, as it has been lubricated

enough to last a normal working life under normal working conditions. Should it get necessary to

replace its seals, we suggest turning to our company where the product will be overhauled first, and

then tested. On request, our company will be willing to provide its customers with kits and

instructions.

NOTE

7

Operating Conditions

Maintenance