Dash Utrtmtptvt Bro 2014

7/23/2019 Dash Utrtmtptvt Bro 2014

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his course gives a broad knowledge about In-Servicespection of pressure vessel and prepares students for the

DT ( PT, MT, UT, RT )xam. The course is an intensive 208 Hrs(total). course withpecial emphasis on the use of the related codes andalculations.

his course content includes:Organization of the CodeSME Sec-V, API 5L

The course provides participants with the knowledgeNecessary to: successfully pass the NDT Boiler & Pressure Vessel inspecertification exam Effectively use major codes: ASME VIII DIV 1; API 5LSections V Use NDT requirements during inspection, repairs, andalterations of Boiler & Pressure VesselReview welding procedures (WPS/PQR) and welderperformance qualifications (WPQ)

PRICE ( Training and Exam) : Contact by emailPayment In advance. Certification time : 4 weeks

Students should have some of experience at

However, participants who do not meet this requirementare also welcomed to attend this Training to further their

knowledge in the related areas.

This is an intense course with daily homework and a f

exam (NDT exam). A study guide isissued to direct participants pre-class study.

Boiler & Pressure vessel inspection engineers managers, Inspection personnel, plant operaengineers and managers, who wish to appear for examination.Maintenance engineers and technicians and peopleInvolved in trouble shooting of plant operations.

Students should bring to class: a calculator, a straedge (or triangle), pencils, highlighters, lots of questiand a CAN-DO attitude. Also, participants must bthe appropriate codes required for the NDTexam.

The scheduled dates for NDT Inspector CertificationExamination are as below:

Places: Gujarat (Vadodara), Bihar (Patna), Rajasthan,Westbengal, Assam, Tamil Nadu (Chennai,

Coimbatore), Kerala (Cochin, Trishhur),AP (Hyderabad)

Other Countries: UAE, THAILAND,NIGERIA,

CANADA,USA,SINGAPORE

BANGLADESH, DUBAI, SRILANKA

Address: Dash inspectorate Inspection services Post Box 45978, Burdubai ,DUBAI- UAE,

97143258469 Mobile 971-508692438,971-553548848

URL: www.dashins ectorate.com, E-mail: dash@dashins ectorate.com


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VT Course outline

Fundamentals of light and lighting

Physiology of vision

Fundamentals of Imaging

Visual Weld testing practices

Effect of fatigue

Fibre optic Bore scopes

Documentation of visual testing

Analysis of visual testing

DAY 1 and DAY 2

1. Fundamentals,Vision and light2. Ambient conditions,Test object characteristics

3. Equipment Accessories,Magnifiers/microscopes

4. Mirrors,Dimensional,Borescopes

5. Video systems,Machine vision,Replication

6. Temperature indicating devices and materials

7. Chemical aids,Surface comparators

8. Lasers,Applications and Requirements

9. Raw materials,Primary process materials

10. Joining processes,Fabricated components

11. In-service materials,Coatings

12. Other applications,Requirements

13. Variables Affecting Results of interpretation/ Evaluations14. Equipment including type and intensity of light

15. Material including the variations of surface finish

16. Discontinuity

17. Determination of dimensions (ie: depth, width, length,

etc.)

18. Sampling/scanning

19. Process for reporting visual discontinuities

20. Personnel (human factors)

21. Documentation

Training Course objectiveIdentifying various weld discontinuities

Understanding the relevant welding technol

related to visual inspection

Understanding the need for documentation i

welding

Familiarity with codes and standards related

inspection requirements

Carrying out inspection of parent materials a

consumables

Perform visual inspection of welds, report on

them and assess their compliance with specified

acceptance criteria

Gaining sufficient knowledge to successfully

complete the CSWIP 3.0 Visual Welding Inspector

examinations.

DAY 2

Purpose of the Code

Scope of the Code

Organization of the Code ASME Sec-V Article-6 & 24

Specification

Acceptance Standards

EXAMINATION: (i) General, (ii) Specific,

(iii) Practical


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DAY 1 &2

1) Welcome & Introduction2) MAGNETIC PARTICLE TESTING Fabrication.Understand the following key concepts.

Introduction

Magnetic FluxDetection of leakage field Magnetic MaterialsDiamagnetic Metals,Paramagnetic MetalsFerromagnetic Metals

Magnetic FieldLongitudinal & Circular Magnetic field Field direction for flaw detectionYoke Method, Prod Method, Coil Method, Head Shot

Method, Central Conductor Method

Magnetizing Current:

Alternating Current, Half wave rectified Direct Current

Full wave rectified Direct Current, Three phase rectified

Direct Current

Practical ExaminationDAY 3 day 4

Day Magnetic powder Fluorescent / Non-Fluorescent

Wet Magnetic powder Fluorescent /Non-Fluorescent

Yoke Method

Knowledge of

Prod Method

Coil Method

Head Shot Method

Central Conductor Method

Magnetic field around a conductor revealed by

iron powders:

Coil method for longitudinal magnetization

Magnetic Particles:

Day Magnetic powder Fluorescent & Non-Fluorescen

Wet Magnetic powder Fluorescent & Non-Fluorescen

Contamination of Fluorescent & Non-Fluoresce

suspension

Pie Gauge / Field indicator:

Residual field meter:

Magnetization of Irregularly Shaped Specimens

Demagnetization:

Lighting for MAGNETIC PARTICLE TESTING

Inspection

Ultraviolet Light & Visible Light

UV Meter & Lux Meter

DAY 4 and day 5 Purpose of the Code

Scope of the Code

Organization of the CodeASME Sec-V Article-7 & 25SpecificationSD-1186, SE-709. Acceptance Standards

ASME Sec-Vlll, Division-1, Appendix-6


(iii) Practical


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DAY 1

1) Welcome & Introduction2) PENETRANT TESTING Fabrication. Understandthe following key concepts.

Introduction

Physical principles

Description of the process

Penetrant systems Water-washable system, Post-emulsifiablesystem,Solvent-removable system.

Liquid-penetrant materialsVisible-dye penetant & Fluorescent penetrant

Selection of penetrant system

Water-washable FluorescentWater-washable Visible-dye Post-emulsifiable Fluorescent Post-emulsifiable Visible-dyeSolvent-removable Fluorescent Solvent-removable Visible-dye

Practical Examination

DAY 2

Water-washable Fluorescent Testing

Water-washable Visible- dye Testing

Post-Emulsifiable Fluorescent Testing

Post-Emulsifiable Visible-dye Testing

Solvent-removable Fluorescent Testing

Solvent-removable Visible-dye Testing

Emulsifiers

Lipophilic Emulsifiers

Hydrophilic Emulsifiers

Developers

Dry Powder

Water-suspended

Solvent suspended

Water soluble

Plastic film

Penetrant Time

Selection of Penetrant-Test Method

Advantages and Disadvantages of different

Processes

Equipment Requirements

Lighting for Liquid-Penetrant Inspection

Quality Control of Penetrant Test Materials

DAY 3

Purpose of the Code

Scope of the Code

Organization of the Code ASME Sec-V Article-6 & 24

SpecificationSE-165, SE-1209, SE-1209, SE-1209.




(iii) Practical


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DAY 1

1) Welcome & Introduction2) RADIOGRAPHIC EXAMINATION Fabrication.Understand the following key concepts.

Non-Destructive Testing Method IntroductionTypes of Ndt Methods Properties of Materials Defects In MaterialsCasting Defects,Forging Defects,Welding Defects, Material Defects & Failures In Service X-Ray Technology X-Ray & Gamma Rays Production of X-Ray Special Industrial X-Ray Tubes Radiation Sources Production of RadioisotopesSources for Industrial RadiographyFabrication of Radiography

DAY 2

Gamma Radiography Equipment Design Criteria for Exposure Devices Source Assemble Properties of Radiography Shielding Materials Photographic & Non-Photographic Recording

Practical ExaminationDAY 6 & 7

Radiography Techniques

Exposure Arrangements

Developing

Film Handling

Film Interpretation & Evaluation

Lead & Fluorescent Screens Work Parameters and Conditions

DAY 3 Evaluation of Radiography Quality

Defect logy

Selection of Radiography Techniques

Radiographic Standards & Selection 0f Test

Methods

Advances in Radiography

DAY 4

Basic Mathematics

Basic Radiography Physics

Interaction of Radiation With Matter

Radiation Quantities & Units

DAY 5

Biological Effects of Radiation

Operational Limits

Radiation Detectors & Monitors

Radiation Hazard Control

Radiation Accidents in Industrial Radiography

Radiography Aspects Radiation Protection

Practical in Radiation Safety

DAY 8

Purpose of the Code Scope of the Code Organization of the Code ASME Sec-V Article-2 & 22Specification SE-94, SE-747, SE-999, SE-1025, SE-1030, SE-1SE-1165, SE-1255, SE-1416. Acceptance Standards


API 5L

EXAMINATION: (i) General, (ii) Specific,(iii) Practical


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DAY 1

1) Welcome & Introduction2) ULTRASONIC EXAMINATION Fabrication. Understandthe following key concepts.

Introduction

Wave Propagation Characteristics Description of the process

Ultrasonic Test Equipment

The Ultrasonic Beam

DAY 2

Measurement of Sound Intensity

Critical Angle

Calibration Standards

Reference Standards

Practical ExaminationDAY 4

Normal Probes Calibration, DAC Curve & Scanning

DAY 5

TR Probes Calibration, DAC Curve & Scanning

DAY 6 & 7

Angle Probes Calibration, DAC Curve & Scanning

Plotting of Defects

Flaw Location

Immersion Testing Bond Testing

Velocity Measurement

Defect & Their Orientation

Irrelevant Indication

DAY 3

Acoustic Impedance

Shear Wave Theory

Generation of Ultrasonic

Transducers

The Ultrasonic Beam

Cord Requirements

Data Presentation

DAY 8

Purpose of the Code

Scope of the Code

Organization of the Code

ASME Sec-V Article- 4, 5 & 23

Specification

SA-388, SA-435, SA-578, SA-745, SA-548, SE-114,

SE-213, SE-273, SE-797, SE-2491, SD-129.



ASME- B 31.3


(iii) Practical

Documents

Dash Utrtmtptvt Bro 2014