TECHNISCHE INFORMATION TECHNICAL INFORMATION

Specification subject to change without notice! All rights reserved Date Nov 03 page 1 of 2 Jos.Schneider Optische Werke GmbH Tel 0049-671-601-0 DW-278 Fax 0049-671-601-108 DW-327 Department Servohydraulik E-Mail hydraulik@SchneiderKreuznach.com Germany Ringstr.132 D 55543 Bad-Kreuznach Postfach 2463 D 55513 Bad-Kreuznach File:I:\Daten\HRs\281Pallm\HR281-HYP123_Doku-e.doc

Documentation for

Electro hydraulic control for grind gap

contents 1. Servo valve type HVM 027 (5l) or type HVM 057 (10l)

Data sheet Service instruction

2. blocking valve ZM22101AB-G24 data sheet

3. complete sandwich plate HYP 123-027-005-ZP-0A

or HYP 123-057-010-ZP-0A picture / part list

drawing 4. digital Position control HE303

data sheet drawing cable plan cable List e description

5. Position transducer

data sheet type LH-M-D0YY-M0150-R0

View electronic

TECHNISCHE INFORMATION TECHNICAL INFORMATION

Specification subject to change without notice! All rights reserved Date Nov 03 page 2 of 2 Jos.Schneider Optische Werke GmbH Tel 0049-671-601-0 DW-278 Fax 0049-671-601-108 DW-327 Department Servohydraulik E-Mail hydraulik@SchneiderKreuznach.com Germany Ringstr.132 D 55543 Bad-Kreuznach Postfach 2463 D 55513 Bad-Kreuznach File:I:\Daten\HRs\281Pallm\HR281-HYP123_Doku-e.doc

Part list IDNR 21579 HYP 123-027-005-ZP-0A HYDRAUL-HöHENVERKETTUNG with 5 litre servo valve

Pos. ident-no pcs name description ---------------------------------------------------------------------------------------------- 01 21605 1 HVM 027-005-1200-0G-LT SERVOVENTIL 02 19578 1 HZ ZM22101AB-G24 NG10 ZWISCHPL-S 03 13725 1 HZ 036 P-NW10 ANSCHLUSSPLATTE 04 13018 1 KE CA 06 COM E 14S 2S KABELDOSE 05 12677 4 DIN 835 M 6X120-5.8BLAN STIFTSCHRAUBE 06 12676 4 DIN 6331 M 6 MAT.10BLANK MUTTER 07 33451 4 DS GPN700 FORM A R1/2" SCHRAUBSTOPFE 08 12490 1 SN 0381/016 SCHILD IDNR 18423 HYP 123-057-010-ZP-0A HYDRAUL-HöHENVERKETTUNG with 10 litre servo valve

Pos. ident-no pcs name description ---------------------------------------------------------------------------------------------- 01 18424 1 HVM 057-010-1200-0G-LT SERVOVENTIL 02 19578 1 HZ ZM22101AB-G24 NG10 ZWISCHPL 03 13725 1 HZ 036 P-NW10 ANSCHLUSSPLAT 04 13018 1 KE CA 06 COM E 14S 2S KABELDOSE 05 12677 4 DIN 835 M 6X120-5.8BLAN STIFTSCHRAUBE 06 12676 4 DIN 6331 M 6 MAT.10BLANK MUTTER 07 33451 4 DS GPN700 FORM A R1/2" SCHRAUBSTOPFE 08 12490 1 SN 0381/016 SCHILD

Poppet valves

Wandfluh AG Tel. ++41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.Postfach 134 Fax ++41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.11-2560E 1/3CH-3714 Frutigen Edition 00 12

HYDRAULIC SPECIFICATIONSFluid Mineral oil, other fluid on requestContamination efficiency ISO 4406, classe 18/14

(Required filtration grade ß10…16≥75)refer to data sheet 1.0-50/2

Viscosity range 12 mm2/s…320 mm2/sFluid temperature -20…+70°CWorking pressure Medium: pmax = 160 bar

Super: pmax = 350 barMax. volume flow Qmax. = 80 l/min see characteristics

TYPE CODE

Z 2 2 10 - #

Poppet valve construction sandwich

Medium MSuper S

2-way (connections)

2 positions

Nominal size 10

Normally closed, 1Normally open, 0

Poppet valve in: P P T TA and B AB A A B B

Standard nominal voltage 12VDC G12 110VAC R11024VDC G24 115VAC R115

230VAC R230

Design-Index (Subject to change)

Solenoid poppet valve• 2/2-way sandwich construction• Qmax = 80 l/min• pmax = 350 bar

FUNCTIONThe valve is direct operated by a wet pin pushtype solenoid which in turn either opens orcloses the poppet. The design of the poppetspool, which is equal in surface area on bothsides and thus pressure balanced, meansthere are no undue opening and closinghydraulic forces. Due to this the oil flow throughthe poppet valve is possible in both directions.The valve is tight in both flow directions.

APPLICATIONWandfluh poppet valves can be used anywhereabsolutely leak tight closing functions areimportant. Completely sealed loading, grippingand clamping operations are all importantfunctions which Wandfluh poppet valves canperform.

DESCRIPTIONPoppet valve, sandwich design NG10 to ISO4401-05, available as a 2/2-way valve normallyopen or closed. The central functioning ele-ment of all directly controlled poppet valves inthe NG10 series is the poppet valve cartridgeNG10. See data sheet 1.11-2040. The sole-noids correspond to VDE standard 0580.Important: When commissioning, the valvemust be vented under pressure (max. 2revolutions of screw E).

CONTENT

GENERAL SPECIFICATIONS 1.11-2560/1

HYDRAULIC SPECIFICATIONS 1.11-2560/1

ELECTRICAL CONTROL 1.11-2560/1

CHARACTERISTICS 1.11-2560/2

TYPE CHARTS 1.11-2560/2

DIMENSIONS 1.11-2560/3

PARTS LIST 1.11-2560/3

ACCESSORIES 1.11-2560/3

GENERAL SPECIFICATIONSDescription 2/2-way poppet valveNominal size NG10 to ISO 4401-05Construction Direct operated poppet valveOperations SolenoidMounting Sandwich constr., 4 mounting holes for

socket head screws or locking screws M6Connections Threaded connection plates

Multi-flange subplatesLongitudinal stacking system

Ambient temperature -20…+50°CMounting position any, preferable horizontalFastening torque MD = 9,5 Nm (Quality 8,8)Masse poppet valve in:A, B, P or T m = 4,6 kgA and B normally closed. m = 6,4 kgA and B normally open m = 10,8 kgVolume flow direction any (see characteristics)

NG10ISO 4401-05

Poppet valves

Wandfluh AG Tel. ++41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.Postfach 134 Fax ++41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.11-2560E 2/3CH-3714 Frutigen Edition 00 12

Flow directionType 1 → 2 2 → 1Z.22101P 1 2Z.22101T 1 2Z.22101A 1 2Z.22101B 1 2Z.22101AB 1 2Z.22100P 1 3Z.22100T 1 3Z.22100A 1 3Z.22100B 1 3Z.22100AB 1 4

ELECTRICAL CONTROLConstruction Solenoid, wet pin push type, pressure tightStandard-nominal UN = 12 VDC, 24 VDCvoltage UN = 110 VAC∗, 115 VAC∗, 230 VAC∗

AC = 50 to 60 Hz∗ Rectifier integrated in the plugOther nominal voltages and nominalperformances on request

Voltage tolerance ±10% of nominal voltageProtection class IP 65 to DIN 40050Relative duty factor 100% DF (see data sheet 1.1-430)

Switching cycles 15’000/hOperating life (number ofswitching cycles) 107Connection/Power supply Over device plug connection to ISO 4400/

DIN 43650, (2P+E), other connections onrequest

Solenoid: - Medium SIN60V (1.1-145)- Super SIS60V (1.1-150)

p = f (Q) Performance limit by standard voltage at -10 %Medium

CHARACTERISTICS Oil viscosity υ = 30 mm2/sp = f (Q) Performance limit by standard voltage at -10 %Super

TYPE CHARTS

∆p = f (Q) Pressure loss/flow characteristics

Z.22101A

Z.22101B

Z.22101AB

Z.22101P

Z.22101T

Z.22100AB

Z.22100B

Z.22100A Z.22100P

Z.22100T

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Poppet valves

Wandfluh AG Tel. ++41 33 672 72 72 E-mail: sales@wandfluh.com Illustrations not obligatory Data sheet no.Postfach 134 Fax ++41 33 672 72 12 Internet: www.wandfluh.com Data subject to change 1.11-2560E 3/3CH-3714 Frutigen Edition 00 12

Poppet valve in A, B, P or T normally openPoppet valve in P or T normally closed

Poppet valve in A or B normally closed

Poppet valve in A and B

E = air bleed screw

DIMENSIONS

ACCESSORIESThreaded connection plates, Multi-flange subplates andLongitudinal stacking system see Register 2.9

Technical explanation see data sheet 1.0-100E

PARTS LIST

Position Article Description

10 260.8… Medium-solenoid SIN60V260.9… Super-solenoid SIS60V

20 239.2024 Plug(incl. seal ring) HB0

30 219.2001 Plug A (grey)35 219.2002 Plug B (black)40 059.2200 Cover50 246.3190 Socket head cap screw M6x90 DIN 91260 246.3120 Socket head cap screw M6x20 DIN 91270 160.2140 O-ring ID 14,00x1,7880 173.4700 Intermediate plate AZB10

only to Z.22100B90 173.4650 Sealing plate ADB10

only to Z.22100B

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Documentationcontentsview HYP 123-027-ZP-0Apart listHVM027 data sheetpage 1page 2page 3page 4page 5page 6page 7page 8

HVM027 service instructionpage 1page 2page 3page 4

HVM 055-057 data sheetpage 1page 2page 3page 4page 5 (dim 055)page 6 (dim 056)page 7 (dim 057)page 8

HVM 055-057 service instrpage 1page 2page 3page 4

blocking valve HZ ZM22101AB-G24page 1page 2page 3

manifold HIA123viewmain dimensionsdimensions