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Highway Material . Dr. Attaull ah Shah Transportation Engineering - I

Lec 05 Road Material

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Highway Material

. Dr. Attaullah Shah

Transportation Engineering - I

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Types of Roadway material• Currently, there are two primary types of pavement surfaces — Portland

cement concrete (PCC) and hot-mix asphalt concrete (HMAC).

•  Below this wearing course are material layers that provide structuralsupport for the pavement system. These may include either (a) theaggregate base and sub base layers, or (b) treated base and sub base

layers, and the underlying natural or treated subgrade. The treatedlayers may be cement-treated, asphalt-treated or lime-treated foradditional structural support.

• There are various methods by which pavement layers are designed. Forexample, HMAC may be designed using the Marshall, Hveem, orSuperpave mix design systems. PCC may be designed using the

 American Concrete Institute (ACI) or the Portland Cement Association(PCA) method.

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Hot-Mix Asphalt Concrete• HMAC consists primarily of mineral aggregates, asphalt cement (or

binder), and air.

• It is important to have suitable proportions of asphalt cement andaggregates in HMAC so as to develop mixtures that have desirableproperties associated with good performance.

• These performance measures include the resistance to the three primaryHMAC distresses: permanent deformation, fatigue cracking, and low

temperature cracking.• Permanent deformation refers to the plastic deformation of HMAC under

repeated loads. This permanent deformation can be in the form of rutting(lateral plastic flow in the wheel paths) or consolidation (furthercompaction of the HMAC after construction).

•  Aggregate interlock is the primary component that resists permanentdeformation with the asphalt cement playing only a minor role. Angular,rough-textured aggregates will help reduce permanent deformation. To asignificantly lesser extent, a stiffer asphalt cement may also providesome minor benefit.

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• Cracking can be subdivided into two broad categories: loadassociated cracking and non-load associated cracking. Loadassociated cracking has traditionally been called fatigue cracking. Inthis scenario, repeated stress applications below the maximumtensile strength of the material eventually lead to cracking.

• Factors associated with the development of fatigue cracking includethe in-situ properties of the structural section, asphalt cement,temperature, and traffic.

• Non-load associated cracking has traditionally been called low-temperature cracking. During times of rapid cooling and lowtemperatures, the stress experienced by the HMAC may exceed itsfracture strength. This leads to immediate cracking.

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 Aggregates Specification and test• Traditional aggregate specifications for HMA include the American

 Association of State Highway and Transportation Officials (AASHTO)

M29 (ASTM D1073) ―Standard Method of Test for Fine Aggregate for • Bituminous Paving Mixtures,

• ‖ ASTM D692 ―Standard Specification for Coarse Aggregate forBituminous Paving Mixtures,‖ and

• ASTM D242 ―Standard Specification for Mineral Filler for BituminousPaving Mixtures.‖  

• The quality of aggregates depend on the following:

 – coarse aggregate angularity

 –  fine aggregate angularity

 –  flat, elongated particles, and – clay content

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 Asphalt Cement Specification and Tests

• Penetration Grading System

• ASTM D946 ―Standard Specification for Penetration-Graded Asphalt

Cement for Use in Pavement Construction‖  • This specification includes five penetration grades ranging from a

hard asphalt graded at ―40-50‖ to a soft asphalt cement graded at ―200-300.‖ The sections below discuss the tests used to classifypenetration grades

• Following tests conducted to classify the penetration grades:• Penetration Test: AASHTO T49 (ASTM D5) ―Standard Method of Test for

Penetration of Bituminous Mixtures‖ In this procedure, a needle is typicallyloaded with a 100-g weight and allowed to penetrate into an asphaltcement sample for 5 sec. Prior to conducting the test, the asphalt cementsample is brought to the testing temperature, typically 258C (778F).

• Flash Point Test ( ASTM D92) ―Standard Method of Test for Flash and FirePoints by Cleveland Open Cup‖ In this procedure, a brass cup partially filledwith asphalt cement is heated at a given rate. A flame is passed over thesurface of this cup periodically and the temperature at which this flame

causes an instantaneous flash is reported as the flash point.

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• Ductility Test Ductility is the number of centimeters a standard briquetteof asphalt cement will stretch before breaking.

• This property is determined using AASHTO T51 (ASTM D113) ―StandardMethod of Test for Ductility of Bituminous Mixtures‖ (AASHTO, 2003). 

• Solubility Test Solubility is the percentage of an asphalt cement samplethat will dissolve in trichloroethylene. This property is determined using AASHTO T44 (ASTM D2042) ―Standard Method of Test for Solubility ofBituminous Materials‖ (AASHTO, 2003). 

• Thin-Film Oven Test The TFO test is used to approximate the effect ofshort-term aging during the mixing process. This test is conducted using AASHTO T179 (ASTM D1754) ―Standard Method of Test for Effect of Heatand Air on Asphalt Materials (Thin-Film Oven Test)‖ (AASHTO, 2003). 

•  Absolute and Kinematic Viscosity Tests: Viscosity can be defined as afluid’s resistance to flow. In the asphalt paving industry, two tests are usedto measure viscosity — absolute and kinematic viscosity tests. Absoluteviscosity is determined using AASHTO T202 (ASTM D2171) ―StandardMethod of Test for Viscosity of Asphalt by Vacuum Capillary Viscometer‖(AASHTO, 2003). Kinematic viscosity is determined using AASHTO T201(ASTM D2170) ―Standard Method of Test for Kinematic Viscosity of Asphalts

(Bitumen)‖ (AASHTO, 2003). 

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 Design of Hot-Mix Asphalt Concrete

• Mix design method named after Marshall. AASHTO adopted this mixdesign procedure as AASHTO R-12 ―Standard Recommended Practice

for Bituminous Mixture Design Using the Marshall and HveemProcedures‖  

 – Step 1. Aggregate Evaluation

 – Step 2. Asphalt Cement Evaluation

 – Step 3. Preparation of Marshall Specimens

 – Prepare the Marshall specimens in accordance to therequirements set in AASHTO R-12. Compact three replicatespecimens at five asphalt contents.

 – Step 4. Marshall Stability and Flow

 – Step 5. Density and Void Analysis – Step 6. Tabulating and Plotting Test Results

 – Step 7. Optimum Asphalt Content Determination

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 Emulsified and Cutback Asphalts

•  Asphalt cement can be emulsified with an emulsifying agent and water toform asphalt emulsions or dissolved in suitable petroleum solvents to

form cutback asphalts.• Cutback asphalts consist primarily of asphalt cement and a solvent.

The speed at which they cure is related to the volatility of the solvent(diluent) used.

• Cutbacks made with highly volatile solvents will cure faster as the solvent

will evaporate more quickly. Conversely, cutbacks made with less volatilesolvents will cure slower as the solvent will evaporate slower.

• The standard practice for selecting cutback asphalts is covered in ASTMD2399 ―Standard Practice for Selection of Cutback Asphalts‖ (ASTM,2003)

•  Asphalt Emulsions Asphalt emulsions consist primarily of asphaltcement, water, and an emulsifying agent. They should be stable enoughfor pumping, mixing, and prolonged storage.

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 Pavement Distresses and Performance

• These distresses could be developed due to traffic load repetitions,

temperature, moisture, aging, construction practice, or combinations.• Fatigue Cracking: are a series of longitudinal and interconnected cracks

caused by the repeated applications of wheel loads. This type of crackinggenerally starts as short longitudinal cracks in the wheel path andprogress to an alligator cracking pattern (interconnected cracks) as

shown in Figure. This type of distress willeventually lead to a loss of the structural integrity

of pavement system.

• Rutting: Rutting is defined as permanent deformationin the wheel path as shown in Figure.Rutting can occur due to: (a)

unstable HMA, (b) densification of HMA, (c) deep settlement in thesubgrade.

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Traffic Flow

• Complex: between vehicles and drivers,among vehicles

• Stochastic: variability in outcome, cannotpredict with certainty

• Theories and models

 – Macroscopic: aggregate, steady state

 – Microscopic: disaggregate, dynamics

 – Human factor: driver behavior

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Speed (v)

• Rate of motion

• Individual speed

• Average speed

 – Time mean speed

 Arithmetic mean – Space mean speed

Harmonic mean

 Lv

 Lv avg 

  ,

n

v

v   i

i

i

i

i

i s

nL

n

 Lv

 st    vv  

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Individual Speed

600 700

1   0.0 2.0 50.0

2   4.4 6.7 45.0

3   6.0 8.0 50.0

4  11.4 14.3 35.0

5   15.0 17.5 40.0

6   17.5 20.0 40.0

7   21.1 23.3 45.0

8   23.3 25.0 60.0

Location (ft)

   V  e   h   i  c

   l  e

Time of

Passing (sec)

Speed

(ft/sec)

(1) 

Spot

Speed 

mph)or (mi/hr  

ft/sec

09.345280/3600*50

500.00.2

6007001

v

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Time Mean Speed

Mile

post 

Observation Period 

(ft/sec)6.458

6045404035504550

t v

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Space Mean Speed

Observation Period 

(mi/hr)(ft/sec) 130244

7.12.25.25.29.223.22

8*100..v s  

   O   b

  s  e  r  v  a   t   i  o  n   D   i  s   t  a  n  c  e

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 Volume (q)

• Number of vehicles passing a point duringa given time interval

• Typically quantified by Rate of Flow  (vehicles per hour)

vph)or (veh/hr 11523600/25

8q

Time-Space Plot

0

100

200

300

400

500

600

700

800

900

1000

0 5 10 15 20 25

Time (sec)

   D   i  s   t  a  n  c  e

   (   f   t   )

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 Volume (q)

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Density (k)

• Number of vehicles occupying a givenlength of roadway

• Typically measured as vehicles per mile(vpm),

or vehicles permile per lane(vpmpl)

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Density (k)

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Density (k)

(veh/mi)(mi/hr)(veh/hr)   k vq   *

(veh/mi)

(mi/hr)(veh/hr)

22.381.30/1152

*1.301152

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Spacing (s)

• Front bumper to front bumper distancebetween successive vehicles

S1-2 S2-3 

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T=3sec 

Headway (h)

• Time between successive vehicles passinga fixed point

T=0 sec 

h1-2=3sec 

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Spacing and Headway

spacing 

headway 

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Spacing and Headway

What are the individual headways and the average headway measured atlocation A during the 25 sec period?

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Spacing and Headway

What are the individual headways and the average headway measured atlocation A during the 25 sec period?

600 700

1 0.0 2.0

2 4.4 6.7

3 6.0 8.0

4 11.4 14.3

5 15.0 17.5

6 17.5 20.0

7 21.1 23.3

8 23.3 25.0

Location (ft)

      V    e      h      i    c      l    e

Time of

Passing (sec)

h1-2 

h2-3 

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Lane Occupancy

• Ratio of roadway occupied by vehicles

L1 L2 L3 

 D

 L

 LO   i

i

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Clearance (c) and Gap (g)

• Front bumper to back bumper distanceand time

Spacing (ft) or headway (sec) 

Clearance (ft) or Gap (sec) 

avg 

avg 

avg avg v

 Lh g   

avg avg avg    v g c   *