M14355_R0 - King Cobra HS

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  • 7/25/2019 M14355_R0 - King Cobra HS

    1/78R0

    M14355

    King Cobra HS

    Installation, Operation,

    and Maintenance Manual

    hook-strip option

    P.O. Box 2327

    2800 N. FrazierConroe, TX 77305-2327936-756-4800 phone

    936-523-2788 fax

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    6Maintenance and Repair

    7

    5

    Parts and Drawings

    Troubleshooting

    8Worldwide Locations

    3

    2

    Installation

    Product Information

    General Information 1

    4Operation

    9Appendix

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    Copyright 2003 Varco International, Inc.

    Published in June 2003

    Brandt is a registered trademark of Varco International, Inc.

    King Cobra and BHX are trademarks of Varco International, Inc.

    Isoflex is a registered trademark of Kluber Lubrication North America L.P.

    WD-40 is a registered trademark of WD-40 Company.

    Loctite is a registered trademark of Loctite Corporation U.S.A.

    All other product, brand, or trade names used in this publication are the trademarks or registered

    trademarks of their respective owners.

    All rights reserved. This publication is the property of, and contains information proprietary to Varco

    International, Inc. No part of this publication may be reproduced or copied in any form or by any

    means, including electronic, mechanical, photocopying, recording or otherwise, without the prior

    written permission of Varco International, Inc.

    Information in this manual is subject to change without notice.

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    General InformationM14355 R0

    Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Notes, cautions, and warnings . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

    Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    Safety requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    Personnel training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    Recommended tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

    General system safety practices. . . . . . . . . . . . . . . . . . . . . . . . . 1-3

    Replacing components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

    Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

    Proper use of equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

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    M14355 R0General Information

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    General InformationM14355 R0

    Intended audience

    This manual is intended for use by field engineering, installation, operation, and repairpersonnel. Every effort has been made to ensure the accuracy of the informationcontained herein. Brandt, a Varco company, will not be held liable for errors in this

    material, or for consequences arising from misuse of this material.

    Conventions

    Notes, cautions, and warnings

    Notes, cautions, and warnings appear throughout this manual to provide you with

    additional information, and to advise you to take specific action to protect personnelfrom potential injury or lethal conditions. They may also inform you of actions

    necessary to prevent equipment damage or conditions that may void your warranty.

    Please pay close attention to these advisories.

    Notes

    Cautions

    Warnings

    The note symbol indicates that additional information is providedabout the current topic.

    The caution symbol indicates potential risk of damage to equipmentor injury to personnel. Follow instructions explicitly and take extreme

    care.

    A caution symbol may also indicate a condition that voids your

    equipment warranty.

    The warning symbol indicates a definite risk of equipment

    damage or danger to personnel. Failure to observe and followproper procedures is likely to result in serious or fatal injury to

    personnel, significant property loss, or significant equipmentdamage.

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    General system safety practices

    Local codes may apply. Please consult them prior to performing any operation.

    The presence of a Brandt representative at the site does not relieve the owner/operator of responsibility to follow published installation, operation, and maintenance

    instructions.

    The equipment discussed in this manual may require or contain one or more utilities,such as electrical, hydraulic, pneumatic, or cooling water.

    Isolate all energy sources before beginning work.

    Avoid performing maintenance or repairs while the equipment is in operation.

    Wear proper protective equipment during equipment installation, maintenance,or repair.

    Replacing components

    Verify that all components (such as cables, hoses, etc.) are tagged and labeled

    during disassembly and reassembly of equipment.

    Replace failed or damaged components with Brandt certified parts. Failure to doso could result in equipment damage or personal injury.

    Maintenance

    Equipment must be maintained on a regular and routine basis. See the servicemanual for maintenance recommendations.

    Proper use of equipment

    Brandt equipment is designed for specific functions and applications, and should beused only for its intended purpose.

    Before installing or performing maintenance or repairs on equipment,read the following instructions to avoid endangering exposed persons

    or damaging equipment.

    Failure to conduct routine maintenance could result in equipmentdamage or injury to personnel.

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    M14355 R0General Information

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    Product InformationM14355 R0

    Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

    The role of a King Cobra HS separator. . . . . . . . . . . . . . . . . . . . 2-1

    How the King Cobra HS works . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

    King Cobra HS basket and pivot system . . . . . . . . . . . . . . . . . . . . 2-1

    Vibrator system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

    Unit description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

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    Product InformationM14355 R0

    Introduction

    The role of a King Cobra HS separator

    The Brandt King Cobra Hook Strip (HS) separator is a fine-screen linear motionshaker. The separator is almost always located at the flow line unless it is preceded

    by a scalping or gumbo separator. The King Cobra HS removes a large percentageof drill cuttings before the mud is circulated through the surface mud system leading toimproved performance of downstream solid control equipment.

    The King Cobra HS separator is designed to do two primary jobs: separate drilledsolids from the mud and transport the solids rapidly and efficiently off the screens.

    How the King Cobra HS works

    The three features key to the operation of the King Cobra HS are the basket and angleadjustment system, the vibrator system, and the screen tensioning system. Thesesystems work with the uniquely designed separator basket to give the highest fluid

    throughput and driest solids in a compact and reliable separator.

    King Cobra HS basket and pivot system

    The basket's patented screen configuration is a major advance over previouslyavailable separators. During normal operation, with the basket in the neutral position,

    the first screen will be evenly flooded with one (1) to two (2) inches of mud. The poolof mud creates an even hydrostatic head on the screen surface that increases the

    amount of mud that can pass through the first three screens (See Figure 2-1).

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    In traditional shakers, with all screens in the same plane, the operator must raise thebasket to create a liquid pool. The resulting pool is wedge shaped and can cause a

    slow-moving solids bed to form (See Figure 2-2). The material in the slow-movingsolids bed is very slow to convey and is ground into fine solids, which negatively

    affects the mud system. Screen life is also jeopardized due to slow-moving solids bedformation. Because the first screen of the King Cobra HS is flooded more evenly andshallowly, a slow-moving solids bed will not form, thus increasing screen life and

    optimizing shaker performance.

    Figure 2-2. Typical linear shaker angled uphill

    showing a stationary solids bed

    Liquid pool

    Fine-mesh hook stripscreen

    Primary screening surfaces

    Screened fluid

    Drying screen

    Discharged solids

    Figure 2-1. King Cobra HS under normal operating conditions

    Liquid pool

    Stationary solids bed

    Discharged solids

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    The design of the King Cobra HS basket also includes a drying screen. During normaloperation, the liquid pool extends to the end of the third screen and the fourth screenis used to remove all excess liquid from the screened particles (dry the cuttings).

    During flow surges or changes in flow conditions, liquid can run off of the end of thethird screen and onto the fourth screen. Fluid on the fourth screen flows to the rear of

    the screen and builds up a second pool, preventing the loss of any whole mud off theend of the shaker. (See Figure 2-3)

    The King Cobra HS has a manually operated basket angle adjustment system. Theangle adjustment system allows the basket to be tilted upward by as much as

    three degrees and downward by as much as one degree. During unusually heavy flowconditions the basket can be pivoted uphill to increase the depth of the pool. This

    deeper pool will allow the shaker to handle the unusual flow conditions without a lossof whole mud off the end of the shaker.

    Sticky clays and gumbo often will not convey uphill and may not convey horizontally

    with a linear motion shaker. When sticky clays or gumbo are encountered, the basketcan be tilted downward to make sure that the material conveys. The operator canadjust the basket angle while the unit is running by using the hand wheels located on

    each side of the basket. An angle adjustment plate and safety pendant near the backof the basket show the basket angle and take the load off the jacking system during

    normal operating conditions.

    Liquid pool

    Fine-mesh hook stripscreen

    Primary screening surfaces

    Screened fluid

    Drying screen Discharged solids

    Figure 2-3. King Cobra HS under upset operating conditions

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    M14355 R0Product Information

    Vibrator system

    The vibrator system includes the two canister type vibrator motors, a motor mountingmotion tube, and a plate. Each vibrator motor contains eccentric weights that generate

    a circular shaking force when rotated. During operation the two motors rotate inopposite directions, creating a net linear shaking force on the basket. This linear

    shaking force is directed through the center of mass of the basket, resulting in equallinear motion along the entire length of screening surface. The motion conveys the

    solids along the screen, even uphill, and off the discharge end of the shaker. Thebasket motion has been carefully designed to give the unit optimum performance overa wide range of drilling conditions.

    The angle of the basket's linear motion relative to a line perpendicular to the screen

    surface is called the angle of attack (conveyance angle). The angle of the basketslinear motion relative to a line parallel to the screen surface is called the conductanceangle. The King Cobra HS uses a 40 conveyance angle and a 50 conductance

    angle. See Figure 2-4 for a diagram of these angles.

    Figure 2-4. Motion angle

    50

    9040

    Conveyance angle

    Conductance angle

    Screen

    Vibrator action line

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    Unit description

    Physical

    Unit Weight Length Width

    Overall

    Height

    Weir

    Height

    King Cobra HS 4400 lb

    (1996 kg)

    119 3/8 in

    (3032 mm)

    66 1/8 in

    (1679mm)

    61 in

    (1549mm)

    34 in

    (863mm)

    Average operating noise level

    dB Depth

    75 3 m

    80 1 m

    Vibration level (no load)

    State Motion

    Factory setting 6.3 gs

    In use, depending on setting of motor weights 3.5 - 7.0 gs

    Electrical

    Motors

    Manufacturer Martin Engineering for Brandt

    Type Three Phase Induction Motor

    Frame 70 CDX18-8340-VM

    Type TENV

    UL RatingClass I, Groups C & D

    Class II, Groups E, F, & G

    Specifications

    Hz HP

    RPM

    (synchronous) Volts Amps

    50 2.50 1500 220/380 5.5/3.2

    60 2.50 1800 230/460 7.0/3.5

    60 2.50 1800 575 2.8

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    Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

    Unit preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

    Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

    Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

    Location and support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

    Flow line connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

    Screen installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

    Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

    During storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

    Returning to service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

    General recommendations and information . . . . . . . . . . . 3-9

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    Inspection

    Prior to setting up and operating a new King Cobra HS separator, inspect the goodsas received from the shipping company. A claim for damage or loss should bereported immediately to the carrier and to Brandt.

    The tension bolt subassemblies (24) and screen crown rubbers (36) ship in a separate

    box, and the tension rails (8) ship unattached. These items may be located in the backtank of the unit or under the skid. Check the bill of lading for any other separately

    shipped items, including manuals and CDs.

    Once it is confirmed the order has been received complete in undamaged condition,

    installation of the King Cobra HS may begin.

    Unit preparation

    Read these instructions carefully and completely before you begin. Failure to do somay result in personal injury or damage to the unit.

    1. Remove the four (4) shipping bolts and spacers (see Figure 3-1) and store in a

    safe place for reuse.

    Figure 3-1. King Cobra HS shipping bolt and spacer

    2. Position sump discharge gate(s) on the sides of the shakers as needed for mudreturn to the sand trap or the degasser suction compartment or mud ditch.

    3. Check all nuts, bolts, and fasteners on shaker.

    4. Check to ensure the basket incline safety pins are properly inserted and that

    they are in the same setting on both sides (see Basket angle on page 4-1).

    5. Connect power (see Figure 3-2).

    6. Install crown rubbers.

    7. Install screens (see Figure 3-3).

    The King Cobra HS can be lifted with a forklift or via the liftingeyes on each corner of the unit. When using the lifting eyes, use

    shackles and a spreader bar to prevent damage to the unit.

    shipping bolt and spacer

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    Electrical connections

    Carefully proceed through this list to assure proper and safe operation of the unit(s).

    As with any electrical equipment, all electrical work should be performed by a qualified

    electrician. (see Figure 3-2)

    1. Determine rig voltage supplied to unit. Be sure the motor operating voltage is amatch.

    2. Lockout/tagout power from the power supply cable that will be connected to

    unit.

    3. Install power supply cable to motor starter. (see Figure 3-2 for starter wiringdiagram.) When connecting the power leads to the top of the contactor in thestarter enclosure, the three (3) incoming power leads are connected to the three

    (3) left hand connections. Do not connect an incoming power lead to the farright hand connection.

    4. Check for proper voltage (labeled on the starter enclosure) and make sure all

    connections are tight. The motor junction boxes on the motors are pre-wired forthe correct voltage at the factory.

    5. Remove the weight covers from one side of the vibrator motors.

    6. Turn on power supply to unit.

    7. Bump start the motors to check motor rotation. (To bump start the motors, push

    the start button on the starter box, and then quickly push the stop button.)

    8. Motors may rotate in either direction but ensure that the motors turn opposite toeach other or follow the arrows on the motors. If the motors turn in the same

    direction, switch any two (2) wires on one (1) of the motors in the motor starterbox to reverse its direction.

    9. Replace the motor weight covers. Bolt down the motor junction box covers andthe starter box cover.

    10. Start the unit and check for proper vibration.

    Follow all Lockout/Tagout procedures when making electricalconnections.

    Wires in motor junction box must not be allowed to touch the inside ofthe junction box. Use the foam cushions supplied with the motor toprotect the wires.

    Operation with both motors turning in the same direction will result in

    very poor shaker performance.

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    There should be no side-to-side motion of the basket. Check side-to-side motion byplacing a thumb and forefinger on either side of the upper basket rail. The motion of

    the basket should cause the rail to slip between the thumb and fingers withouttouching the fingers.

    Figure 3-2. King Cobra HS wiring diagram.

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    Installation

    The following information provides the proper installation procedures for efficient andsafe operation. Please follow the recommendations closely. As always, adequateworking space, walkways, and handrails should be considered.

    Location and support

    The King Cobra HS is shipped assembled on a box type skid with an integral sump

    and backtank. It is not necessary to weld the unit(s) to the support structure, as little orno vibration is transmitted through the coil spring suspension system. The supportstructure must be designed to support the shaker's dead weight of 4400 lb. (1996 kg),

    plus a fluid load of 3000 lb. (1360 kg) for a total of 7400 lb. (3357 kg) per unit.

    The operator needs access to both sides of the machine to change the screens. Allowat least 24 inches (0.6 meters) of free space around the machine. Catwalks or

    walkarounds around the entire machine are very important, because they will increasethe chances of proper maintenance.

    Some other guidelines for locating and installing the shaker include:

    1. The unit(s) must be level in both directions to ensure even fluid distribution.

    2. Do not weld or attach discharge troughs to the vibrating deck.

    3. Do not install the solids slide above the bottom of the front shaker skid cutout.

    Flow line connection

    The flow line should connect near the bottom and center of the backtank. This will

    minimize settling of solids. Over the top connection of the flow line to the backtank is

    discouraged. If necessary, the pipe must be inserted at least two-thirds (2/3) to thebottom of the backtank to prevent solids buildup. Solids buildup in the backtank

    results in an undesired reduction in the volume of the backtank and blockage of thedump valve. The drop or slope of the flow line should be a minimum of 1:12, or one

    foot (or meter) of drop for each twelve feet (or meters) of the flow line.

    The preferred hookup between multiple shakers is to use Y or T connectionsbetween the shakers. Use valves to regulate flow to each shaker. This way, one

    shaker can still function while repairing or changing a screen on the other shaker. Forcontrolling flow, knife gate valves are preferred over butterfly valves.

    Throughout this manual, the back of the King Cobra HS is the feedtank end, and the front is the end where the dried solids fall off. Left

    and right are determined by looking at the machine from the front.

    Surfaces of the equipment will be slippery. Use caution when workingon or around to avoid falling.

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    Screen installation

    Screen installation requires minimal time or effort. However, if you do not follow thesebasic steps, the result may be poor screen life and solids may pass into the active

    system.

    1. Check that all screen seals and crown rubbers are in place.

    2. Check that tensioning hardware is properly assembled. See Figure 3-3for moreinformation.

    3. Carefully lay in the new screen panel.

    4. Install both draw bars (also called tension rails) and hand-tighten the tensioning

    hardware. Check that the draw bar is fully seated in the screen hook.

    5. Fully tighten the tensioning hardware.

    To tighten the tensioning hardware:

    a. Pull the screen hook strip up against the square bar welded to the right sideof the basket.

    b. Center the screen on the support grid so that it covers both the leading and

    trailing edge seals.

    c. Tighten the right-side tensioning nut, compressing the spring until the coilsare about 1/32 apart (the thickness of a credit card).

    d. Tighten the left-side tensioning nut, compressing the spring until the coilsare about 1/32 apart.

    Tensioning nut

    Spring alignment washer Spring

    Tension bolt housing gasket

    Tension bolt

    Nylon spacer

    Figure 3-3. Screen tensioning hardware

    Do not bend the screen panel.

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    e. Check that the screen is tightening evenly as you apply tension. No wrinklesor ripples should be visible in the tensioned screen. Check that the screen

    is drum-tight.

    f. Check that the screen remains centered over the support grid and is sealedall the way around.

    6. Check the screen tightness after 30 minutes of operation.

    To check the screen tightness:

    a. Check the spacing between the left-side coils. Tighten the tensioning nut as

    needed.

    b. Check the right-side draw bar. It should be pulled hard against the square

    bar and the basket side. Tighten the draw bar as needed.

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    Storage

    Store the King Cobra HS in a cool, dry place with the ability to test the unit for three (3)hours once a month.

    During storage

    If the King Cobra HS is to be stored after receipt instead of being immediately installed

    and operated the following steps should be taken to ensure that the unit does notdegrade during storage.

    When stored in a cool, dry location with adequate power:

    1. Keep shipping bolts on the shaker at all times while in storage, if movement ispossible. The only exception is when the shaker is tested once a month. After

    the test or before shipment, replace the shipping bolts (Figure 3-1 on page 3-1).2. Test the operation of the shaker once a month. This requires connecting power

    to the shaker, removing the shipping bolts, and running the shaker for three (3)hours.

    3. Open the starter box cover and spray the components with a water displacing

    solvent (for example, WD-40). Allow the solvent to dry, and then close thestarter cover tightly. Keep all other connections intact.

    4. Replace the cable with a water-resistant material or short piece of cable if thepower source cable is removed from the starter box coupling. The starter box

    must be sealed at all times.

    When stored outside or with inadequate power:

    1. Cover the shaker with a protective tarp if possible.

    2. Keep shipping bolts on the shaker at all times while in storage.

    3. Replace the cable with a water-resistant material or short piece of cable if the

    power source cable is removed from the starter box coupling. The starter boxmust be sealed at all times.

    4. Remove the starter box cover and spray the components with a water

    displacing solvent (for example, WD-40) once a month. Allow solvent to drythen put the starter cover back on tightly. Keep all other connections intact.

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    Returning to service

    Before returning the shaker to service after three (3) or more months of storage,

    complete the following steps:

    1. Remove motor covers and rotate shafts by hand.

    2. Continue to rotate motor shaft while installing 5.7 grams (4 shots from a 400ggrease gun) of Kluber Isoflex Topas NB52 or NB152 grease into each bearing.

    3. Remove shipping bolts and connect power to the machine.

    4. Turn on power supply to unit.

    5. Bump start the motors to check motor rotation. (To bump start the motors, push

    the start button on the starter box, and then quickly push the stop button.)

    6. Motors may rotate in either direction but ensure that the motors turn opposite toeach other or follow the arrows on the motors. If the motors turn in the same

    direction, switch any two (2) wires on one (1) of the motors in the motor starter

    box to reverse its direction.

    7. Run shaker for three (3) hours and monitor motor bearing temperatures. Atstartup, the motors can run very hot, but after approximately three (3) hours,

    should not operate at more than 70F above ambient temperature.

    Operation with both motors turning in the same direction will result in

    very poor shaker performance.

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    General recommendations and

    information Use the same mesh screen on all four panel sections. The cut point will

    normally be determined by the coarsest mesh screen. If a coarser mesh screenis installed for any reason, it should be installed at the discharge end.

    Use finer mesh screens, rather than coarse mesh screens, where gumbo orsticky clays are encountered. Finer mesh screens provide a much smootherand wetter surface than coarse mesh. Gumbo and clay tend to convey better on

    smoother wetter surfaces and using finer screens often provides an immediatesolution to conveying problems.

    Experiment with the basket angle to determine the best setting because

    conveyance rates will vary with drilling rates and hole conditions.

    Use the weir diverter plates in the backtank to balance the flow between two ormore shakers hooked to a common flow line. The weir diverter plates can alsobe used to change the flow of the liquid onto the screen surface. Adjust the weir

    plates to get a less curved horseshoe to improve overall shaker performance.

    If the solids being discarded are channeling to one side of the end screen as theshaker may be out of level. Correct this situation by shimming the corners of the

    shaker skid until it is level. If the solids being discarded are channeling to bothsides of the end screen, or if the discarded solids are too wet, a 1/2 (13 mm)

    wide bead of silicone applied to a clean dry screen will generally help.

    Close the feed tank bypass valve during normal operation. After opening andclosing the valve, check to make sure that the valve is fully seated. Gravel or

    hard cuttings may prevent the bypass valve from providing a positive seal.

    Add replacement or makeup water while drilling, as required. Adding the waterto the feed tank generally reduces the mud viscosity and allows more efficientscreening.

    Operate the King Cobra HS screens wet. Running with dry screens may result

    in premature screen failure. Lower the deck angle or install finer mesh screensto extend the liquid pool. The end of the pool should be on the third screen.

    Do not allow substantial amounts of mud to build up inside the vibrating deck.This may affect the units performance. A buildup of solids on or around themotors may cause overheating.

    Check basket springs for bottoming-out. Worn or weak springs may allow thevibrating deck to fully collapse the springs under heavy mud loads. This will

    cause unusual vibration patterns and damage to the unit. Replace springs inpairs, front or rear pair, or all four springs immediately. Slow bouncing or rockingmovements on the basket may indicate spring problems.

    Inspect and replace worn or missing wear strips and crown rubbers. The wear

    strips provide a positive seal around the screen panel. Worn or missing sealswill result in solids bypassing into the active system. Worn crown rubbers will

    reduce screen panel support causing poor conveyance and throughout.

    Wash down screens before shutting down the unit or before storing the screens.

    Do not walk or lay tools on the screens.

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    M14355 R0Installation

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    4

    OperationM14355 R0

    Start up & operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    Basket angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

    Screen blinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

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    M14355 R0Operation

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    4

    OperationM14355 R0

    Start up & operation

    The following sections provide instructions for normal operation. Before operating theunit(s) make sure that you performed all steps in Installation on page 3-3. The unit is

    factory set to provide a G-force suitable for most drilling applications. Once the unithas been installed, the only changes or adjustments that should be made are screen

    mesh and basket angle. Screen selection will depend upon your specified drillingparameters, such as circulating volume, mud viscosity, penetration rate, etc.

    Basket angleThe pivoting system is used to change the angle of the screening surfaces relative to

    the neutral position. The angle adjustment plates and the red safety pins are used tohold the shaker at the desired angle (see Figure 4-1).

    .

    Figure 4-1. Angle adjustment plates and angle-indicating safety pins

    It is not necessary to shut down the shaker before changing the deck angle.

    Screen selection is discussed in General recommendations andinformation on page 3-7.

    Hand wheel

    Adjustment

    Safety pins

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    M14355 R0Operation

    To change the basket angle:

    1. Remove the red safety pins from the angle adjustment plates.

    2. Use the hand wheels on both sides of the King Cobra HS to adjust the basketangle.

    3. Adjust both sides to the same angle.

    4. Replace the red safety pins when the desired screen angle has been reached.Make sure that the pins are in the same hole on both sides of the shaker.

    5. Tighten both hand wheels.

    For normal drilling conditions the unit should be operated with the basket tiltedbetween 2 degrees uphill and 2 degrees downhill so that the end of the liquid pool is

    near the discharge end of the third screen. Additional uphill incline can be used tohandle an increase surge from bottoms up or an increased rate of penetration.Increasing the basket angle will move the end of the liquid pool towards the back of

    the basket and allow the shaker to handle higher flow rates and/or produce driercuttings. The disadvantage of running the basket steeply uphill is the reduced

    conveyance and a thicker solids bed. A thicker solids bed causes solids to be groundinto smaller pieces, wears out screens faster, and may increase the amount of fine

    solids returned to the active mud system.

    When gumbo or sticky clays are encountered it may be necessary to lower the basketangle to get the solids to convey properly. Although some baskets can be lowered to

    as much as 5 degrees downhill, running the shaker at a lower angle than necessarywill require use of coarser screens to prevent excess drilling fluid loss.

    Be sure to remove the pins from both sides.

    Cuttings are generally dry enough for most applications when the endof the liquid pool is near the end of the third screen.

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    OperationM14355 R0

    Screen blinding

    If the screens openings plug (blind) with sand, there are several methods by which

    the screen may be unplugged. If the screens are in the unit, rub the screens in a

    circular motion with a cloth rag or cloth gloves. Or, with the screen removed, you maytry blowing out the solids with high-pressure air or water from the bottom.

    Changing to a finer mesh screen may cause the near size sand that is blinding the

    screens to be removed and discarded. Changing to a larger mesh screen may solvethe blinding problem, but will increase the amount of solids returned to the active

    system.

    Salt-water muds will sometimes cause calcium deposits to coat the wires in the

    screen. As the layer of calcium increases in thickness around the wires, the openingsbecome plugged off. This usually results in flooding. Steam cleaning will usually

    remove the calcium deposits.

    Never use a wire or stiff fiber brush on the screens.

    Often it is necessary to experiment with several mesh sizes tominimize blinding while drilling through unconsolidated sand

    formations. As a general rule, try finer screens first.

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    M14355 R0Operation

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    M14355 R0Troubleshooting

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    TroubleshootingM14355 R0

    Troubleshooting

    Motor

    Symptom Probable cause Solution

    Motors start but shaker

    operation is very loud.

    Shipping bolt(s) not

    removed.

    Remove shipping bolt(s).

    Motor bearing failure. Loud

    squalling noise is emitted.

    Replace faulty motor.

    Motors will not start (no

    sound).

    Power supply interrupted. Reconnect power.

    Power cable failure. Repair or replace cable.

    Overload relay tripped. Wait for automatic reset,then restart or open box

    and reset manually.

    Motor will not start, but

    hums for a short period

    until the overload trips.

    Motor wired for incorrect

    voltage.

    Make sure motor is wired

    for correct voltage.

    Single phasing. Make sure all three phases

    are at full voltage.

    Motors run but trip off. Overload relay tripping

    contactor.

    Make sure both overload

    relays are set to same

    amperage as listed on

    motor name plate.

    Check for overload

    condition.

    Be sure both motors are

    running and running in

    opposite directions.

    Only one motor running. Power cable failure. Repair or replace cable.

    Motor failure. Replace faulty motor.

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    M14355 R0Troubleshooting

    Screens

    Symptom Probable cause Solution

    Short screen life Improper handling - screens

    damaged before operation

    Handle screens with care-do not

    step or lay tools on the screen

    surfaceScreens overloaded - shakers

    seeing very heavy sand or gumbo

    Contact your local Brandt

    representative - Brandt can build

    custom screens to solve specific

    problems

    Screens loose Properly tighten screens

    Deck cushions or edge seal worn,

    dirty or not properly installed

    Check deck cushions and edge

    seals

    Tension rail (draw bar) not seated

    in the screen hook - screens

    loosen during operation

    Be sure tension rail seats all the

    way to the bottom of the screen

    hook and does not catch on the

    hook reinforcement strip.

    Tension rail bent or damaged Replace tension rail.

    Dried or sticky solids stuck to

    screens during operation

    Wash off screens during operation

    Install mister/sprayer (scalper

    deck, only)

    Defective screens Save defective screens for

    warranty replacement

    Solids do not

    convey

    Bad deck crown rubbers and edge

    seals

    Replace

    Screens dry Add mister/sprayer

    Wash off screens

    Bad deck cushions Replace deck cushions

    Screens loose Properly tighten screens

    Screens too coarse Use finer screenSolids stuck to screens Wash off screens

    Add mister

    Screen up

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    6

    Maintenance and RepairM14355 R0

    Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

    Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

    Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

    Basket angle and bypass adjustment wheels. . . . . . . . . . . . . . . . . 6-1

    Ordering lubrication kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

    Maintenance Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

    Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

    Replacing a motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

    Replacing seal strips. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

    Replacing screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

    Repairing or patching screens . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

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    M14355 R0Maintenance and Repair

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    6

    Maintenance and RepairM14355 R0

    Maintenance

    The King Cobra HS separator requires very little maintenance. However, there areseveral maintenance checks that, if done on a regular basis, will provide extendedservice and performance.

    Lubrication

    Motor

    Lubricate each bearing on the motors once every operating month (750 hours) per the

    following instructions. Use only Kluber Isoflex Topas NB52 grease (P/N 46AS) foroperation in cold ambient temperatures of -20F to +50F. You may use either NB52

    or NB152 for ambient temperatures of 50 to 100. For hot ambient temperatures

    above 100 you must use Isoflex Topas NB152 grease (P/N 46AY).

    1. Clean vibrator case around grease plug with a clean shop towel.

    2. Remove grease plug from vibrator housing.

    3. Install 1/8 NPT grease fitting (P/N 33B) into the vibrator housing. Always use a

    new grease fitting. Even small amounts of another grease may cause anegative reaction with the Isoflex grease.

    4. Install 5.7 grams of grease with a grease gun into each grease fitting. 5.7 grams

    equals 4 shots from a 400g grease gun.

    5. Replace the grease fitting with the grease plug.

    6. Do not lubricate for another operating month. Too much grease will ruin themotor and void the warranty.

    If motor has been running and not been lubricated for more than three (3) months, put

    twenty (20) shots in each bearing and then four (4) additional shots each month perthe above instructions.

    Basket angle and bypass adjustment wheels

    Grease threads once per week with any lithium or lithium complex grease.

    Using any grease other than Isoflex Topas will void the motor

    warranty.

    Do not mix Isoflex grease with any other grease.

    Do not leave the grease fitting(s) in the vibrator housing.

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    M14355 R0Maintenance and Repair

    Ordering lubrication kits

    Follow the guidelines below to ensure that you order the proper lubrication kit.

    Plastic laminated lubrication instructions are available free of chargefor attachment to each shaker. Request drawing PI7208.

    For normal temperature conditions

    Lubrication kit P/N 7221

    Two (2) 1/8 NPT grease fittings P/N 33B.

    One (1) 400 gram tube of Isoflex Topas grease P/N 46AS. (One tube

    will lubricate 35 motors.)

    One (1) set of lubrication instructions PI7208.

    One (1) grease gun P/N 46AU (4 shots equals 5.7 grams / bearing)

    For high ambient temperature conditions

    Lubrication kit P/N 7221 H

    Two (2) 1/8 NPT grease fittings P/N 33B.

    One (1) 400 gram tube of Isoflex Topas grease P/N 46AY. (One tube

    will lubricate 35 motors.)

    One (1) set of lubrication instructions PI7208.

    One (1) grease gun P/N 46AU (4 shots equals 5.7 grams / bearing)

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    Maintenance and RepairM14355 R0

    Maintenance Checks

    Component Tasks

    Bypass valve Check after opening and closing for a positive

    seal.Gravel or hard cuttings lodged in the valve seat

    area may prevent a positive seal and mud

    bypassing will occur.

    Basket angle indicating safety

    pins

    Pins should be inserted in proper holes on each

    side to provide a level deck. Tighten the

    handwheels against the pins to prevent rattling.

    Skid compartment Clean out any solids buildup that may cause the

    vibrating deck to bottom out or interfere with

    screening.

    Screens Check for torn screens. Repair or replace if

    necessary.

    Screen cushions & seals Check crown rubbers and flat seals for damage or

    wear. Replace as needed.

    Nuts, bolts, fasteners Ensure all nuts, bolts, and lock washers are in

    place and tight, particularly on the motors and the

    motor mount beam clamps.

    General operation Listen for any loud or unusual noise particularly

    bearing squeal or any metal-to-metal contact. The

    basket should run quietly.

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    M14355 R0Maintenance and Repair

    Repair

    Replacing a motor

    If your bolt configuration does not match the design in Figure 6-1,see "Alternate boltconfigurations" on page 7/+18.

    .

    Figure 6-1. Standard bolt design

    To replace a motor:

    1. Turn off and Lockout/Tagout the power supply.

    2. Disconnect electrical wiring from the motor to be replaced.

    3. Use a sling or cable through the motor lifting eyes to support the weight of themotor before the mounting nuts or bolts are loosened.

    4. Remove the six (6) motor mount bolts and heavy washers.

    5. Remove the motor from the motor mount plate.

    6. Clean threads with a bottoming tap and remove all rust from the mounting plate.

    7. Note the location of the motor junction box cable through hole before picking upthe replacement motor. Mount the motor on the motor mount plate, bottommotor hole up; top motor hole down.

    This section covers repairs that can be made in the field withoutspecial tools.

    If your bolt configuration does not match the design in Figure 6-1,see "Alternate bolt configurations" on page 7/+18.

    Part #

    Hardened thick washer LC2A140

    12-point 3/4 UNRC 2 1/2 bolt(torqued to 275 foot pounds)

    22XU

    LOCTITE Product 243(heavily coated)

    18N

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    Maintenance and RepairM14355 R0

    8. Use new bolts provided and existing thick washers to attach the new motor.Coat threads on new bolts with Loctite Product 243. Torque corners bolts first,

    to 275 foot pounds.

    9. Reconnect the electrical wiring to the motor.

    10. Remove both weight covers from both motors. Check that all counterweightsare marked the same (Ex: 60Hz, 90 Hz)

    11. Bump start the motors to check motor rotation. (To bump start the motors, push

    the start button on the starter box, and then quickly push the stop button.)

    12. Motors may rotate in either direction but ensure that the motors turn opposite toeach other or follow the arrows on the motors. If the motors turn in the same

    direction, switch any two (2) wires on one (1) of the motors in the motor starterbox to reverse its direction.

    13. Reinstall the motor weight covers.

    14. Return the shaker to service.

    15. After 30 minutes of operation, retorque the motor mounting bolts.

    Replacing seal strips

    To replace long wear strips:

    1. Remove the old seal by cutting the christmas tree clips.

    2. New seals should be formed prior to installation. When received from thefactory, they will be straight, but should be bent upward at each hole.

    3. Install christmas tree clips in the new seal from the center outwards, alternatingfrom side to side. Do not hammer tight.

    4. After all clips are started, hammer them tight.

    To replace side wear strips:1. Remove the old fasteners with a screwdriver and back-up wrench and remove

    the seal.

    2. Clean all mating surfaces thoroughly.

    3. Insert the new side wear strips with new fasteners.

    4. Proper installation of the screens is now possible.

    Never re-use old bolts.

    Operation with both motors turning in the same direction will result in

    very poor shaker performance.

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    M14355 R0Maintenance and Repair

    To replace crown rubbers:

    1. Remove the crown rubbers.

    2. Clean the metal support thoroughly.

    3. Replace with new crown rubbers.

    Replacing screens

    If you do not follow these basic steps, the result may be poor screen life and solidsmay pass into the active system.

    1. If mud is circulating, open the backtank bypass valve or divert mud to other

    shaker.

    2. Wash down the screens while the shaker is running.

    3. Shut down shaker.

    4. Loosen the tensioning nut to release the draw bar on each side of the screen.

    5. Remove the draw bars (also called tension rails). To do this, turn the tensionbolt 90 and pull it through the draw bar.

    6. Remove the screen panel.

    7. Replace worn or missing screen seals. Screen seals may be replaced asneeded but crown rubbers must be replaced in sets. Replacing individual crown

    rubbers creates uneven support for the screen.

    8. Replace all worn tensioning hardware. Look for bad threads, bent bolts,collapsed springs, and leaking seals. See Figure 6-2for more information.

    Tensioning nut

    Spring alignment washer

    Spring

    Tension bolt housing gasket

    Tension bolt

    Nylon spacerFigure 6-2. Screen tensioning hardware

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    Maintenance and RepairM14355 R0

    9. Carefully lay in the new screen panel.

    10. Install both draw bars (tension rails) and hand-tighten the tensioning hardware.Check that the draw bar is fully seated in the screen hook.

    11. Fully tighten the tensioning hardware.

    To tighten the tensioning hardware:

    a. Pull the screen hook strip up against the square bar welded to the right sideof the basket.

    b. Center the screen on the support grid so that it covers both the leading and

    trailing edge seals.

    c. Tighten the right-side tensioning nut, compressing the spring until the coils

    are about 1/32 apart (the thickness of a credit card).d. Tighten the left-side tensioning nut, compressing the spring until the coils

    are about 1/32 apart.

    e. Check that the screen is tightening evenly as you apply tension. No wrinklesor ripples should be visible in the tensioned screen. Check that the screenis drum-tight.

    f. Check that the screen remains centered over the support grid and is sealedall the way around.

    12. Check the screen tightness after 30 minutes of operation.

    To check the screen tightness:

    a. Check the spacing between the left-side coils. Tighten the tensioning nut asneeded.

    b. Check the right-side draw bar. It should be pulled hard against the squarebar and the basket side. Tighten the draw bar as needed.

    Repairing or patching screens

    You can extend the life of your shaker screens and save money by patching tornpanels.

    To repair a screen using silicone, epoxy, or liquid steel:

    1. Stop flow to shaker basket with torn screen using bypass valve or shut-off valve.

    2. Wash screens.

    3. Turn off shaker.

    4. Dry off screen as much as possible. Backing cloth must not be torn.

    Do not bend the screen panel.

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    M14355 R0Maintenance and Repair

    5. Apply thick layer of repair material to torn panel and work into the backing cloth.

    6. Allow to dry for at least thirty (30) minutes.

    7. Start shaker.

    8. Return flow to shaker.

    Do not use silicone with diesel-based mud.

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    7

    Parts and DrawingsM14355 R0

    King Cobra HS spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

    King Cobra HS separator assembly A12500 . . . . . . . . . . . 7-2

    A12500 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

    King Cobra HS tension bolt sub-assembly SA14588 . . . 7-6

    SA14588 parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

    King Cobra HS bypass valve sub-assembly SA9719 . . . . 7-8

    SA9719 parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

    King Cobra HS jacking system SA9738 . . . . . . . . . . . . . 7-10

    SA9738 parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

    King Cobra HS weir gate sub-assembly SA11556 . . . . . 7-12

    SA11556 parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13

    King Cobra HS 8 skid electrical systemleft hand C11225. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14

    C11225 parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

    King Cobra HS 8 skid electrical systemright hand C11224 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16

    C11224 parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17

    Alternate bolt configurations . . . . . . . . . . . . . . . . . . . . . . 7-18

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    M14355 R0Parts and Drawings

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    Parts and DrawingsM14355 R0

    King Cobra HS spare parts

    1 year 2 year Description Part #

    8 16 Spring spool LF3C10426

    8 16 Long wear strip 12370-2

    6 16 Side wear strip 12370-1

    24 48 Crown rubber 12424

    2 4 Lock pin assembly (safety pendant) LM3S00103

    5 10 Cable clamp 01-1902

    1 1 Shroud electrical 01-1903

    1 1 Gland electrical BICC 01-1904

    0 1 Overload relay option

    Overload relay for 460V& 575V 24NV

    Overload relay for 230V 24QR

    0 1 Vibra motor option

    60Hz 230/460V 01-2054-KC

    60Hz 575V 01-2054-2KC

    0 1 Jack screw subassembly 9738

    0 1 Bypass valve subassembly 9719

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    M14355 R0Parts and Drawings

    King Cobra HS separator assembly

    A12500

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    Parts and DrawingsM14355 R0

    A12500 parts list

    Item # Part # Description Qty

    1 11148 Skid & backtank weldment 1

    2 11948 Basket weldment 1

    3 11556 Weir gate subassembly 1

    4 11225 Electrical system left hand 1

    11224 Electrical system right hand 1

    5 9738 Jack subassembly 2

    6 11153 Pivot stand 2

    7 9483-4 Pivot stand plate 4

    8 22JN HHCS 3/8 16UNC x 3/4 8

    9 9490-7 Starter plate 1

    10 12358 Rockerarm weldment 2

    11 12370-2 Long wear strip 8

    12 12370-1 Side wear strip 8

    13 12424 Crown rubber 24

    14 LM3S00103 Safety pendant 2

    15 22PY HHCS 3/8 16UNC x 1-1/2 8

    16 36BL Washer flat 3/8 16

    17 35CD Nut hex lock 3/8 8

    18 LF3C10426 Spool spring 8

    19 LF3B00936 Front spring 2

    20 LM3B13614 Rear spring 2

    21 22NC HHCS 3/4 10UNC x 3 2

    22 22RO Screw 3/4-10UNC x 2-1/2 12

    23 36AD Washer bevel 3/4 2

    24 35AV Nut hex lock 3/4 2

    25 11146-3 Discharge gate 1

    26

    27 63L Name plate 1

    28 76CN Sticker 24 1

    29 PI9878 Check-off list 1

    30 63I Serial number plate 1

    31 20AF Shipping bracket spacer 4

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    M14355 R0Parts and Drawings

    32 22AU HHCS 1/2 13UNC x 6 4

    33 36CG Washer flat 1/2 8

    34 35CR Nut hex lock 1/2 13UNC 4

    35 LC2A14014 Motor mounting washer 12

    36 14588 Tension bolt subassembly 4

    37 42CD Plug hex hd 3/4 NPT 2

    38 07-332 Christmas tree clips 48

    39 9719 Bypass valve subassembly 1

    40 Motor option 1

    99ACD 460V

    99ACE 380V

    99ACF 575V

    41 36BK Washer flat 3/4 2

    42 11546 Solids deflector plate sub assembly 1

    43

    44

    45

    46

    47

    48 22JU Screw 1/4-20 UNC x 1 24

    49 35CA Nut hex lock 1/4-20 UNC 24

    50 36AZ Washer flat 1/4 24

    A12500 parts list (Continued)

    Item # Part # Description Qty

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    Parts and DrawingsM14355 R0

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    M14355 R0Parts and Drawings

    King Cobra HS tension bolt sub-assembly

    SA14588

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    Parts and DrawingsM14355 R0

    SA14588 parts list

    Item# Part # Description Qty

    1 35EB 3/4 10UNC x 2-1/4 brass coupling nut 1

    2 12445 Spring alignment washer 1

    3 30V Spring 1

    4 12372 Tension bolt housing gasket 1

    5 12416 Tension bolt 1

    6 12446 Nylon spacer 1

    7 12343 Tension rail (draw bar) 2

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    M14355 R0Parts and Drawings

    King Cobra HS bypass valve sub-assembly

    SA9719

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    Parts and DrawingsM14355 R0

    SA9719 parts list

    Item# Part # Description Qty

    1 9728 Pilot plate weldment 1

    2 9717 Bypass valve actuator weldment 1

    3 22PF HHCS 3/8 16UNC x 3-1/2 1

    4 36BL 3/8 flat washer 6

    5 35CD 3/8 16UNC nylock hex lock nut 4

    6 22PY HHCS 3/8 16UNC x 1-1/4 3

    7 33B Grease fitting 1

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    M14355 R0Parts and Drawings

    King Cobra HS jacking system

    SA9738

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    Parts and DrawingsM14355 R0

    SA9738 parts list

    Item# Part # Description Qty

    1 9856 Jack screw weldment 1

    2 9702 Jack weldment 1

    3 22NP HHCS 1/2 13UNC x 1-1/2 8

    4 36CG Washer flat 1/2 16

    5 9733-1 Item-1 2

    6 35CR Nut hex 1/2 8

    7 33B Grease fitting 1

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    M14355 R0Parts and Drawings

    King Cobra HS weir gate sub-assembly

    SA11556

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    Parts and DrawingsM14355 R0

    SA11556 parts list

    Item # Part # Description Qty

    1 22RT Hair pin 2

    2 36BK Washer flat 3/4 2

    3 9490-8 Weir gate bar 1

    4 10762 Weir plate 4

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    M14355 R0Parts and Drawings

    King Cobra HS 8 skid electrical system

    left hand C11225

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    Parts and DrawingsM14355 R0

    C11225 parts list

    Item # Part # Description Qty

    1 10095 Starter option 1

    01-2054 460V 60Hz motor

    01-2054-1 380V 50Hz motor

    01-2054-2 575V 60Hz motor

    10440 380V 50Hz starter

    10441 460V 60Hz starter

    10442 575V 60Hz starter

    2 76CU Decal Lockout/Tagout 1

    3 220H HHCS 3/8 16UNC x 1 3/4 SST 4

    4 36BL Washer flat 3/8 8

    5 35CD Nut hex 3/8 16UNC SST 4

    6 41F Cord grip 2

    7 01-1904 Gland 3/4 NPT 4

    8 01-1903 Shroud 4

    9 01-1688 Cable 14 GA 4 conductor 2 @ 16

    10 01-1902 Cable clamp 16

    11 36AZ Washer flat 1/4 SST 10

    12 03-2006 Nut hex 1/4 20UNC SST nylock 12

    13 22TY HHCS 1/4 20UNC x 1 1/4 SST 3

    14 22FV HHCS 1/4 20UNC x 3/4 2

    15 01-2046 Terminal ring 14 GA to 1/4 12

    16 60HX Wire ties 6

    17 11222 Tool tray 1

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    M14355 R0Parts and Drawings

    King Cobra HS 8 skid electrical system

    right hand C11224

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    Parts and DrawingsM14355 R0

    C11224 parts list

    Item # Part # Description Qty

    1 10095 Starter option 1

    01-2054 460V 60Hz motor

    01-2054-1 380V 50Hz motor

    01-2054-2 575V 60Hz motor

    10440 380V 50Hz starter

    10441 460V 60Hz starter

    10442 575V 60Hz starter

    2 76CU Decal Lockout/Tagout 1

    3 220H HHCS 3/8 16UNC x 1 3/4 SST 4

    4 36BL Washer flat 3/8 8

    5 35CD Nut hex 3/8 16UNC SST 4

    6 41F Cord grip 2

    7 01-1904 Gland 3/4 NPT 4

    8 01-1903 Shroud 4

    9 01-1688 Cable 14 GA 4 conductor 2 @ 16

    10 01-1902 Cable clamp 16

    11 36AZ Washer flat 1/4 SST 10

    12 03-2006 Nut hex 1/4 20UNC SST nylock 12

    13 22TY HHCS 1/4 20UNC x 1 1/4 SST 3

    14 22FV HHCS 1/4 20UNC x 3/4 2

    15 01-2046 Terminal ring 14 GA to 1/4 12

    16 60HX Wire ties 6

    17 11222 Tool tray 1

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    M14355 R0Parts and Drawings

    Alternate bolt configurations

    Figure 7-2. Bolt design 1

    Figure 7-4. Bolt design 2

    Part #

    Hardened thick washer LC2A140 12-point 3/4 10UNC x 4 22XV

    LOCTITE Product 243 (heavy coat) 18N

    Washer 36AR

    Heavy hex jam nut 35EA

    Heavy hex nut(torqued to 380 foot pounds)

    35DZ

    Figure 7-1.

    Part #

    Hardened thick washer LC2A140

    12-point 3/4 UNRC 2 1/2 bolt(torqued to 275 foot pounds)

    22RU

    LOCTITE Product 243 (heavy coat) 18N

    Figure 7-3.

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    Parts and DrawingsM14355 R0

    Figure 7-6. Bolt design 3

    Figure 7-8. Bolt design 4

    Part #

    Hardened thick washer LC2A140 12-point 3/4 10UNC x 4 22XV

    LOCTITE Product 243 (heavy coat) 18N

    Heavy hex nylock nut 35DW

    Washer 36AR

    Figure 7-5.

    .

    Part #

    Hardened thick washer LC2A140

    12-point 3/4 UNRC 2 1/4 bolt(torqued to 275 foot pounds)

    22RO

    Washer 1.87 O.D. x.109 thick 36BK

    LOCTITE Product 243 (heavy coat) 18N

    Figure 7-7.

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    M14355 R0Parts and Drawings

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    8

    Worldwide LocationsM14355 R0

    International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

    United States . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

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    M14355 R0Worldwide Locations

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    Worldwide LocationsM14355 R0

    International

    Argentina Bolivia

    San Martin 345

    4to Piso

    Buenos Aires 1004

    Argentina

    KM 6.5 Carretera Antigua Acochabamba

    (Al lado Casa Cotas)

    Santa Cruz del la Sierra 3813

    Bolivia

    phone 54 114 394-3939

    54 114 394-4599

    54 114 394-6213

    phone 591 33 553500

    591 33 553501

    591 33 554280

    fax 54 114 394-4499 fax 591 33 553501

    Brazil Canada

    Padre Guilherme Lago Castro 559

    Barrio Cancela Preta

    Macae, Rio de Janeiro

    Brazil

    6616 - 45th Street

    Leduc, Alberta T9E 7C9

    Canada

    phone 55 222 773-5437

    55 222 773-3115

    55 222 773-4197

    55 222 773-3986

    phone 780-986-6063

    fax 55 222 763-9346

    55 222 763-9343

    fax 780-986-6362

    Canada Equador

    #1600 540-5thAvenue S.W.

    Calgary, Alberta T2P 0M2

    Canada

    Luxemburgo 143 y Holanda

    Edificio Luxemburgo Depto. 7A

    Quito

    Ecuador

    phone 403-264-9646 phone 593 2-224-3212

    593-2-224-3224

    fax 403-263-8488 fax 593 2-224-3212

    593 2-224-3224

    593 2-246-5359

    The Netherlands Norway

    De Hulteweg 3b

    7741 LE Coevorden

    The Netherlands

    Gamie Forusvn 25

    Staveanger N-4033

    Norway

    phone 31 524-582718 phone 47 51-951460

    fax 31 52-534814 fax 47 51-951470

    Scotland United Arab Emirates

    Badentoy Way

    Badentoy Park

    Portlethen, Aberdeen AB12 4YB

    Scotland

    P.O. Box 22148

    Dubai, UAE

    phone 44 1224-787700 phone 971 4-482468

    fax 44 1224-784555 fax 971 4-482340

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    M14355 R0Worldwide Locations

    United States

    California Colorado

    7300 Downing Avenue

    Bakersfield, CA 93308

    410 17th Street, Suite 1170

    Denver, CO 80202

    phone 661-588-8503 phone 303-592-9250

    fax 661-588-8506 fax 720-904-0693

    Louisiana Louisiana

    Advanced Wire Cloth

    618 Hangar Drive

    P.O. Box 9188 (70562)

    New Iberia, LA 70560

    1515 Poydras Street

    Suite 1850

    New Orleans, LA 70112

    phone 337-365-7700 phone 504-636-3660

    fax 337-365-0375 fax 504-636-3670

    Lousiana North Dakota1327 Eraste Landry

    P.O. Box 52252 (70505)

    4965 2nd Street SW

    P.O. Box 326 (58602)

    Dickinson, ND 58601

    phone 800-359-5935 phone 701-227-8608

    fax 337-235-3739 fax 701-227-8612

    Oklahoma Texas

    3216 Aluma Valley Drive

    P.O. Box 95169 (73143-5169)

    Oklahoma City, OK 73121

    426 Flato Road

    Corpus Christi, TX 78405

    phone 405-478-0047

    800-725-4986

    phone 361-289-7794

    800-725-4974

    fax 405-478-0177 fax 361-289-9058

    Texas Texas

    4506B Britmore

    Houston, TX 77041

    12950 West Little York

    Houston, Texas 77041

    phone 713-896-1172 phone 713-256-4100

    fax 713-466-1496 fax 713-856-4133

    Texas Wyoming