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Georg Warrlich, Ibrahim Al-Waili, Dhiya Said, Mohamed Diri, Nabil Al-Bulushi, Jonathan Strauss, Mohammed Al-Kindi, Fahad Al- Hadhrami, Ton van Heel, John van Wunnik (PDO) Bert-Rik de Zwart, Carl Blom, Rifaat Al-Mjeni, Paul Boerrigter (Shell Technology Oman) SPE-155546 PDOs EOR Screening Methodology for Heavy-Oil Fractured Carbonate Fields - a Case Study

PDOs EOR Screening Methodology for Heavy-Oil Fractured ...€¦ · Introduction heavy-oil fractured carbonates in PDO & field under study EOR Screening Methodology Global Analogues

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  • Georg Warrlich, Ibrahim Al-Waili, Dhiya Said,

    Mohamed Diri, Nabil Al-Bulushi, Jonathan

    Strauss, Mohammed Al-Kindi, Fahad Al-

    Hadhrami, Ton van Heel, John van Wunnik

    (PDO)

    Bert-Rik de Zwart, Carl Blom, Rifaat Al-Mjeni,

    Paul Boerrigter

    (Shell Technology Oman)

    SPE-155546

    PDOs EOR Screening Methodology for Heavy-Oil

    Fractured Carbonate Fields - a Case Study

  • Talk Outline

    Introduction heavy-oil fractured carbonates in PDO & field under study

    EOR Screening Methodology

    Global Analogues

    Key Technical Risks to developments

    De-risking EOR recovery methods with Appraisal

    Conclusions

  • Top Haushi structure map - blue is deep, red is shallow ( courtesy of M. Lawati)

    N

    Fractured Shuaiba Fields in the Ghaba Salt Basin

    Salt-withdrawal syncline

    10 km

    C: Cold GOGD

    A: SAGOGD

    B: SAGOGD

    D Cold GOGD

    F: This paper

    500cp

    250cp

    8cp

    9/30cp

    E: SAGOGD

    10000cp

    5000cp

    Introduction

    6 fields in PDO's portfolio of

    heavy-oil fractured carbonate

    reservoirs in Ghaba Salt Basin

    Recovery methods:

    Cold & steam-assisted gas-

    oil gravity drainage

    Development projects in various

    stages of maturity

    Focus on finding a suitable

    recovery mechanism for Field F

  • RZ

    4

    Res. Zone

    Haw

    ar

    Sh

    ua

    iba

    Rese

    rvo

    ir

    Wate

    r-fille

    d R

    ese

    rvo

    ir r

    ocks

    Tig

    ht

    Lim

    esto

    ne

    Sat.

    Oil

    Porosit

    y

    GR

    F-1

    F-3

    F-2

    F-5

    F10 F-9

    F-8

    F-7

    F-6

    Field F

    Field D

    Kh

    ara

    ib

    Field F Summary – Understanding at Study Start

    Large STOIIP

    400m column, but only 30m thick

    reservoir

    Fractured Carbonate Reservoir (Shuaiba)

    High porosity (28%), low perm.(5-20 mD)

    Very viscous oil 10000 cp (@ 50 degC)

    Low oil saturations (80% - 20%)

    AGS-1H1

    AGS-3H1

    AGS-3H2AGS-3H3

    AGS-1H2

    THSU

    FU2

    THKHBase Hawar

    THSU

    FU2FU2

    FU2

    THKHBase Hawar

    THSU

    FU2THKHBase Hawar

    THSUTHSU

    AGS-4H1

    AGS-4H2

    AGS-4H3

    THSU

    THSU

    THSU

    FU2

    THKH

    AGS-2H1

    AGS-2H2THSU

    FU2

    THKH

    Base Hawar

    THSUFU2

    AG-20H1AG-4H1

    AGS-2H1

    AGS-3H1

    THSU

    FU2

    THKHBase Hawar

    THSU

    FU2THKHBase Hawar

    THSU

    FU2THKHBase Hawar

    THSU

    FU2THKHBase Hawar

    1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800

    -640

    -600

    -560

    -520

    -480

    -440

    -400

    -360

    -320

    0 200 400 600 800 1000m

    1:16000

    6300 6400 6500 6600 6700 6800 6900 7000 7100 7200 7300 7400 7500 7600 7700

    -800

    -780

    -760

    -740

    -720

    -700

    -680

    -660

    -640

    -620

    0 100 200 300 400 500m

    1:8000

    14960 15040 15120 15200 15280 15360 15440 15520 15600 15680 15760 15840

    -400

    -380

    -360

    -340

    -320

    -300

    0 50 100 150 200 250m

    1:5000

    400 800 1200 1600 2000 2400 2800 3200 3600 4000 4400 4800 5200

    -560

    -520

    -480

    -440

    -400

    -360

    -320

    -280

    -240

    0 250 500 750 1000 1250m

    1:27500

    F-3

    F-1

    Oil Sat logs

  • EOR Screening Methodology

    Fullfield feasibility study carried out to screen all potentially applicable

    recovery mechanisms within one year

    1. Global benchmarking against analogue field developments & studies

    2. Initial identification of potential recovery mechanisms & key risks + high-

    level screening

    3. Targeted appraisal campaign to address key risks to developments =>

    phased field trials

    4. Technical evaluation of do-ability of considered recovery mechanisms in field

    F

    5. Economic screening to define required commercial conditions to make a full-

    field project viable

  • Detailed EOR Screening

    Gradio

    Interference testing

    Analogue studies Key Technical

    risks identified

  • Analogues Studies

    Gradio

    Interference testing

    Analogue studies

  • Steam Projects Wordwide

    1

    10

    100

    1,000

    10,000

    100,000

    10 20 30 40 50 60

    Porosity [%]

    Perm

    eabili

    ty [

    mD

    ]

    1 - 10 cp

    10 - 100 cp

    100 - 1000 cp

    1000 - 10 000 cp

    10 000 cp + (Unconsolidated Sand)

    Word-wide Successful Steam Project Matrix Properties & Viscosities

    Global ongoing thermal EOR projects:

    90% steam, sandstone reservoirs

    Similar viscosities as F:

    Only in un-fractured sandstone reservoirs with permeabilities > 1 D

    2 orders of magnitude greater than F matrix permeabilities

    Data from Moritis, Oil & Gas Journal, 2010

    Colour-coding by Viscosity

    Fields with

    similar

    viscosity as

    F, non

    fractured,

    Sand

    F

  • Comparison with Carbonate Heavy Oil fields

    F

    Viscosity

    Thickness Viscosities 1000cp

    => F very unique &

    unfavourable reservoir

    properties

    Data from Oil & Gas Journal’s 2010 worldwide EOR project review

    (Moritis, 2010), C&C Reservoirs online proprietary data bases and

    Buza, 2008

  • 1

    10

    100

    1000

    10000

    100000

    0 5 10 15 20 25 30 35

    Matrix Porosity [%]

    Perm

    eab

    ilit

    y [

    mD

    ]

    5 - 10cp

    10 - 100cp100 - 1000cp

    >1000Frac Perm

    Carbonate Analogues

    1

    10

    100

    1000

    10000

    100000

    0 5 10 15 20 25 30 35

    Matrix Porosity [%]

    Per

    mea

    bilit

    y [m

    D]

    5 - 10cp

    10 - 100cp100 - 1000cp

    >1000Frac Perm

    Fracture

    Perms

    Grosmont

    Ku-e-Mond

    Issaran

    S

    Reported

    matrix-only

    Production

    Matrix

    Perms

    1

    10

    100

    1000

    10000

    100000

    0 5 10 15 20 25 30 35

    Matrix Porosity [%]

    Perm

    eab

    ilit

    y [

    mD

    ]

    5 - 10cp

    10 - 100cp100 - 1000cp

    >1000Frac Perm

    AG

    S

    F permeabilities

    lowest (matrix and

    fracture)

    => F very unique and

    unfavourable matrix

    and fracture

    properties F

    F

  • Key Risks

    Key Technical

    risks identified

    Gradios

    Analogue studies

    Eliminated

    by Initial

    Screening

  • Risk/Opp

    1 Fault

    Leak

    2

    Base

    seal

    leak

    3 Fracture

    Density

    4 Mobile

    water

    5

    Low

    matrix

    perm

    6 Sat. Oil

    7 Water

    supply and

    disposal

    SA

    GO

    GD

    A

    lt T

    he

    rma

    l

    ISC

    C

    he

    mic

    al

    Rank

    1

    7

    5

    4

    3

    2

    6

    UNCERTAINTIES underlying the Risks identified pre Appraisal

    D F

    ? ? ?

    ?

    ?

    ?

    ?

    1

    2

    3

    4

    5 ?

    Main Boundary

    Fault

    So ~

    80%

    So ~

    20%

    40

    0m

    30m

    N S

    Showstopper

    per Recovery

    Process

    Opportunity

    Risk

    Hi Risk

    N/A

    Hi

    So

    Lo

    Pre Appraisal

    Key Risks to EOR developments in Field F

    6

  • Targeted Appraisal Campaign

    Key Technical

    risks identified

    Gradio

    Interference testing

    Analogue studies

  • Air

    Brine

    Formation water

    F-3 F-2 F-5 F-6

    GR GR GR GR

    Gradio Surveys

    Air column 50-100 m

    Foreign fluid (brine) in F-2,3 and 5

    Formation water in F-2,5,6

    No Oil column was observed

    => Water-filled fracture network likely

  • F-1

    F-3 F10

    F-9

    F-8

    F-7

    Field F

    Field D

    F-10 total losses while drilling

    (interference with 4 wells):

    F-2,3,7,8

    F-10/F-2 max. Keff= 700 md

    F-10/F-3 max. Keff= 700 md

    F-3/F-2

    Interference:

    Max. Keff: 300 md

    Interference Testing

    Connected network of faults and fracture corridors

    Very low fracture permeability (~500mD)

    Main Boundary Fault non-sealing

    F-2

  • Direct pressure

    communication across

    the Main Boundary Fault

    F-10

    Natih

    Natih

    F-8

    No vertical exaggeration

    Shuaiba

    F-3

    4000

    4050

    4100

    4150

    4200

    4250

    4300

    4350

    4400

    7-J

    an-1

    1

    17-J

    an-1

    1

    27-J

    an-1

    1

    6-F

    eb

    -11

    16-F

    eb

    -11

    26-F

    eb

    -11

    8-M

    ar-1

    1

    18-M

    ar-1

    1

    Pre

    ssu

    re (

    kP

    a)

    Date

    Effect of AGS10 Total Losses

    AGS8 AGS3 AGS2

    F-2

    F-8

    F-3

    Drilling with

    losses in F-10 Acid induced

    losses F-9

    Pre

    ssu

    re (

    kP

    a)

    Main Boundary Fault Non-Sealing

    F-9 total losses after acid job was

    observed in F-3 and F-8

    F-8

    F-3 F-9

  • F-10

    F-9

    Gauge

    Packer

    Inject

    Bottom-Seal Capacity of Hawar

    Special interference testing set-up to test seal capacity of

    Hawar

    Delayed signal arrival in Kharaib

  • Hawar

    Sh

    ua

    iba

    Fracture corridor Spacing ~300 to 400m

    Background Fractures

    Fracture corridor

    Permeability 300

    to 700mD

    Water-filled

    Frequency ‘Length’

    weighted

    Fracture Corridor Orientation (N=27)

    Conceptual Fracture Model from New Data Acquired

    Conceptual Fracture model developed to explain the static and

    dynamic observation (wells, seismic Interefence testing, drilling)

    Connected Fracture corridors with isolated background

    fractures

  • Fracture appear

    water filled –

    only water

    produced cold

    Gradio surveys

    show no oil-in

    from fractures in

    12 months

    Extended Cold

    production:

    only water

    Direct

    pressure

    communicatio

    n across fault

    No analogue

    for Hawar as

    pressure seal

    Total losses

    across major

    fracture zones

    Lateral

    interference

    signal

    Observed

    spacing much

    larger than

    field A

    Only one major

    fracture set; low

    frac. perm

    ~500mD

    Total losses in F-

    7 – fracture

    corridors

    continue to mid

    flank

    Detailed fracture

    spacing analysis

    and comparison

    with all fields in

    GSB

    Only water produced in all (5) well tests

    Plugs show

  • Conclusions

    In field F approach demonstrated to be effective for rapid appraisal that should be

    applied to other discoveries entering the maturation funnel

    In the case of field F, a fast-pace maturation campaign was executed & key risks

    for thermal developments have materialised:

    Seal: fault leak, water-filled fracture system =>breached accumulation

    Reservoir: matrix blocksize too large, fracture & matrix permeability too low

    Saturation too low, reservoir too thin, oil viscosity too high => Heating efficiency

    too low

    Novel-chemical flooding techniques might provide a way to unlock other heavy-oil

    accumulations in carbonates. They are further evaluated for field F.

    Dynamic data are critical to characterize fracture networks. Total losses during a

    drilling operation are a good signal for interference testing

  • Petroleum Development Oman

  • Analogues Methodology

    Extensive research has been carried out to find analogues for F

    Analysis of general energy measures for steam projects

    Data base & literature research for heavy all heavy oil developments (SPE, CC

    data base, Oil & Gas Journal)

    Scanning of field data from the heavy-oil Carbonate provinces (Middle East,

    Europe, Canada, Mexico)

  • Numerical Fracture model Integrating All Data

    Large areas without connected fractures

  • Probabilistic Screening of Subsurface Scenarios

    Scenario Definition

    Boundary Fault

    Base Seal/ Fracture spacing

    Fracture orientation

    Rock Leaching upper Flow Unit

    Water Mobility Sw

    No Seal (0.9) 10 m Cr(0.2) Fl(0.05)

    DIP parallel & Fault parallel Cr (0.35), Fl (0.8)

    No leaching (0.75) Sw < 0.3 Cr (0.8) Fl (0.3)

    Seal (0.1) 40 m Cr(0.5) Fl(0.35)

    DIP parallel Cr (0.65), Fl (0.2)

    Patchy leaching (0.2)

    Sw > 0.3 Cr (0.2), Fl (0.7)

    400 m Cr(0.3) Fl(0.6)

    Extensive leaching (0.05) P

    ossib

    le O

    utc

    om

    es

    Key Subsurface properties

    Development options Showstopper – ‘Technology’ Commercial showstopper SA-GOGD Boundary Fault not sealing and sparse

    fracture spacing (>40 m) and low fracture permeability

    Energy efficiency

    CSS Very slow process, low recovery

    Steam Drive Fracture Spacing < 400 m Energy efficiency, challenging in low permeability environment

    TA-WOGD (hot water) - Very slow process

    SAGD Low matrix permeability

    ISC Boundary Fault not sealing, effective fracture permeability 10 m

    Chemical drive Lack of Base Seal (Fracture Spacing < 400 m)

    Low injectivity, slow process

    EOR Options and Showstoppers

  • 0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    SAGOGD CSS Steam Drive SAGD ISC (quasi

    SAGOGD)

    Solvent Drive Solvent Ass.

    GOGD

    TAWOGD

    Crest Flank

    0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    0.8

    0.9

    1

    SAGOGD CSS Steam Drive SAGD ISC (quasi

    SAGOGD)

    Solvent Drive Solvent Ass.

    GOGD

    TAWOGD

    Crest Flank

    Chemical

    Drive

    Probabilistic Screening of Subsurface Scenarios

    Results

    Probabilistic score per recovery method for both crest and flank

    Zero score: at least one technical showstopper in all subsurface

    combinations

    Only CSS, steam drive, hot water oil gravity drainage (TAWOGD)

    novel-chemical drive appear technically possible

  • Petroleum Development Oman

    The Authors thank

    Petroleum Development Oman

    and

    Sultanate of Oman Ministry of Oil and Gas

    for permission to present this work

    Acknowledgements

    Warrlich, GEO12