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Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090
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R2 STRUCTUREInst
Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090
mai l in fo@pec . indas t r i as r l . i t i n fo@indas t r ias r l . i t
R2 STRUCTURE Installation manual
Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090 rev.
02
13/11/2015
pag. 1 di 31
Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090
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INDICE
1. GENERAL INSTRUCTIONS ................................
2. SAFETY ................................................................
3. PRELIMINARY REMARKS ................................
4. UPRIGHTS AND CROSSBEAMS AT THE
5. UPRIGHTS JUNCTION ................................
6. UPRIGHT – CROSSBEAM JUNCTION
CROSSBEAM MOUNTING – HEAD FIX
CROSSBEAM MOUNTING – UPRIGHT
7. JOINTS ................................................................
8. ADJUSTABLE CROSSBEAM ................................
9. OVERDOOR CLADDING WITH FIXED
10. BRACKETS GUIDE ................................
11. STRUCTURE FIXING ................................
12. INDOOR STEEL PLATE CLADDING
13. GLASS CLADDING (CROSSBEAM MOUNTING
14. GLASS CLADDING (CROSSBEAM MOUNTING
15. GLASS CLADDING (GLASS MOUNTING
SHORT STUDS MOUNTING ................................
LONG STUDS MOUNTING ................................
16. FRAMEWORK FOR AUTOMATIC DOORS
17. FRAMEWORK FOR AUTOMATIC DOORS
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................................................................................................
................................................................................................
................................................................................................
THE PIT ................................................................
................................................................................................
JUNCTION ................................................................................................
FIX ................................................................................................
UPRIGHT ................................................................................................
................................................................................................
................................................................................................
FIXED CROSSBEAM ................................................................
................................................................................................................................
................................................................................................
(TLPI08) ................................................................
MOUNTING – EXTERNAL HORIZONTAL FIXING PROFILE) ................................
MOUNTING – UPRIGHT) ................................................................
– GLASS FIXING PROFILES) ................................................................
................................................................................................
................................................................................................
DOORS WITHOUT DOOR FRAME (TRAI AND TLPI CLADDING
DOORS WITH DOOR FRAME (TRAI AND TLPI CLADDING
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pag. 2 di 31
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CLADDING) .................. 22
CLADDING) .......................... 26
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18. DOOR SIDE CLADDING ................................
19. ROOF ................................................................
1. GENERAL INSTRUCTION
NOTE
It contains fundamental info
CAUTION
It contains information that if not respect
WARNING! It contains information that must be strictly followed, because if not executed in compliance with the
safety rules may cause
2. SAFETY To ensure a safe and correct installation:
- Follow the general safety rules and requirements - Always wear the required safety devices, in particular:
- Helmet
- Gloves.
- Working overall, to be tightened
- Safety shoes
- Safety belts
- Headsets
- Follow the precautions below :
- Do not wear objects and / or cloth
- Do not wear long and loose hair
- Do not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets
To avoid injury at the spinal column use appropriate equipment to lift heavy loads.
Do not remove or damage warning/ ranger signs; replace them when damaged.
- Screwdriver
- Allen Keys
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................................................................................................
................................................................................................
GENERAL INSTRUCTIONS
1.1 Terms and symbols in use
It contains fundamental information to be considered during the installation process
It contains information that if not respected can be dangerous for persons or for the installation
It contains information that must be strictly followed, because if not executed in compliance with the safety rules may cause injuries.
2.1
Follow the general safety rules and requirements
ear the required safety devices, in particular:
ed in the wrists
Do not wear objects and / or clothes that can easily be entangled (necklaces, watches, ties, etc.)
Do not wear long and loose hair
not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets
To avoid injury at the spinal column use appropriate equipment to lift heavy loads.
Do not remove or damage warning/ ranger signs; replace them when damaged.
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........................................................ 29
.................................................. 31
1.1 Terms and symbols in use
the installation process
can be dangerous for persons or for the installation
It contains information that must be strictly followed, because if not executed in compliance with the
2.1 W arnings
s that can easily be entangled (necklaces, watches, ties, etc.)
not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets
To avoid injury at the spinal column use appropriate equipment to lift heavy loads.
Do not remove or damage warning/ ranger signs; replace them when damaged.
2.2 Tools
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- Hexagonal spanner
- Plumb line
- Level
- Hammer
- Meter
- Pliers
3. PRELIMINARY REMARKS Check the following points before starting the installation:
- Check the efficiency of the lighting system in the shaft.- Check that the shaft and the pit are clean - Check that the main electrical system is provided with proper earth
WARNING! If the mentioned conditions are not
system to the standard requirements
- Check that every access to the shaft is adequately closed. - Check that all the holes and trays for th- Check that a fume exhaust is provided. - Check the following dimensions and compare them with those in the project drawing: Shaft Length (distance between side walls).Shaft Width (distance between front and rear walls).Pit depth. Travel. Headroom. Plumbing of the shaft and of any part already installed. Dimensions of any prearrangement required (Landing door openings, distance between guide
NOTE
Check the shaft width and length at all floors. Carry out the dimensional checks
- Define the finished floor level of each floor inside the shaft.- Prepare a storage area next to the
- Prepare any hoisting equipment necessary to the installation.
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Hexagonal spanner
PRELIMINARY REMARKS 3.1 Preparat ion
Check the following points before starting the installation: efficiency of the lighting system in the shaft.
Check that the shaft and the pit are clean and without liquids (water, oil) on the bottom. Check that the main electrical system is provided with proper earth-wire.
If the mentioned conditions are not fulfilled stop the installation until the Customer hassystem to the standard requirements
access to the shaft is adequately closed. Check that all the holes and trays for the electrical cables are free, easy to reach, correctly prepared and dry. Check that a fume exhaust is provided. Check the following dimensions and compare them with those in the project drawing:
Shaft Length (distance between side walls). Shaft Width (distance between front and rear walls).
Plumbing of the shaft and of any part already installed. Dimensions of any prearrangement required (Landing door openings, distance between guide
Check the shaft width and length at all floors. Carry out the dimensional checks regardless ofmeasurements by the builder.
Define the finished floor level of each floor inside the shaft. area next to the shaft, easy to be reached and not exposed to the weather agents.
Prepare any hoisting equipment necessary to the installation.
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pag. 4 di 31
3.1 Preparat ion
n the bottom.
stop the installation until the Customer has conformed the
e electrical cables are free, easy to reach, correctly prepared and dry.
Check the following dimensions and compare them with those in the project drawing:
Dimensions of any prearrangement required (Landing door openings, distance between guide-ways…)
regardless of the
exposed to the weather agents.
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o Check the presence of all the materials o Check the condition of all materials
damaged or missing, contact the supplier immediatelyo Periodically check the materials for
by improper storage. o Check the completeness of the
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3.2 Unloading and storage of the goods
Check the presence of all the materials in the list. of all materials before unloading, including packaging and glass panels; if anything is
the supplier immediately. the materials for long storage prior to installation to avoid possible
of the documentation sent with the goods.
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3.2 Unloading and storage of the goods
before unloading, including packaging and glass panels; if anything is
to avoid possible deterioration caused
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4. UPRIGHTS AND CROSSBE
AT THE PIT
NOTE: the base uprights may have a different lengththe first crossbeams may be different. The images are purely representative
Pic. 4.1
To install glass panels, insert the horizontal profile before mounting the crossbeam
POSITIONING ON THE TOP OF THE PIT
Pic. 4.2
THICKNESS
BASE UPRIGHT
WELDED PLATES
THICKNESS
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UPRIGHTS AND CROSSBEAMS
hts may have a different length, and the placement of first crossbeams may be different. The images are purely representative.
� Check the dimensions of the pit and compare them with the project drawing. Check that between the outside of the shaft and the pit sides space (about 25of all the parts.
� The base uprights plate welded at one end
� Place the four uprights as 4.1 and 4.2 based on the positioning of the structure in relation to the pittemporarily to the scaffocrossbeams (for the crossbeam fixing see chapter 6crossbeams for supporting the mechanical parts are on the side specified in the project, then keep bolts (do not secure yet). After that the structure is horizontally and vertically, secure the bolts.
� To be sure about the dimensions of the crossbeams on advise to check
WARNING! Unlike The Rstructure the crossbeams part facing the inside of the shaftchapter 6). � After the assembl
uprights, check that the crossbeamperfectly horizontal and that the uprights are plumb. If thickness supplied to level the lower
WARNING! To avoid very important to chassembly.
POSITIONING IN THE PIT
Pic. 4.2
BASE UPRIGHT
WELDED PLATES
BASE UPRIGHT
THICKNESS
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Mount ing
Check the dimensions of the pit and compare them with the project drawing. Check that between the outside of the shaft and the pit sides there is enough space (about 25mm) to allow the assembly of all the parts. The base uprights can be recognized by a plate welded at one end. Place the four uprights as shown in picture
based on the positioning of the structure in relation to the pit, fixing them temporarily to the scaffolding. Place the
for the crossbeam – upright chapter 6) making sure that the
crossbeams for supporting the mechanical parts are on the side specified in the project, then keep them in place using bolts (do not secure yet). After ensuring that the structure is correctly placed both horizontally and vertically, secure the
To be sure about the dimensions of the crossbeams on the mechanical side we
check the enclosed packing list.
Unlike The R3 version, in the R2 the crossbeams have the concave
inside of the shaft. (See
After the assembly of the first turn of the uprights, check that the crossbeams are perfectly horizontal and that the uprights are plumb. If necessary, insert the thickness supplied to level the lower side.
To avoid possible problems it is very important to check the base uprights
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RONDELLADENTELLATA
CONICA
VITE T.S.E.I. M12
(COD. ART. S12069)
(COD. ART. S12063)
5. UPRIGHTS JUNCTION
CONIC NOTCHED
WASHER
Pic. 5.2
THREADED PLATE
M12
THREADED
PLATE
THREADED PLATE
PLATE
ANGLE
BRACKET
THREADED PLATE
TSEI M12
SCREW
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PIASTRA FILETTATA(COD. ART. S12069)
ANGOLARE(COD. ART. S12063)
� Place the angle bars and the threaded plates as shown
in pic. 5.1. We advise to start the assembly bythe fixing elements on the lower uprightTSEI M12 screw by hand, creating a slot to place the upper upright. Place the upright and secure the TSEI M12 screw.
� Clamp the screws. Remember to use the external conic tab washer.
NOTE: If the section of the uprights differs from the represented one, the parts for the shapes. The assembling process is the same for all types.
.
After completing the assembly ocheck the plumb, secure the junctions and procnext steps of the process � Joint in case of an upright with a side narrower than
77mm. The angle bar (cod. S12063) is replaced by a plate with the same puncture (cod. S12068)
Pic. 5.2
THREADED
ANGLE
BRACKET
THREADED PLATE
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Place the angle bars and the threaded plates as shown in pic. 5.1. We advise to start the assembly by placing the fixing elements on the lower upright screwing the
, creating a slot to place the Place the upright and secure the TSEI
Remember to use the external conic
If the section of the uprights differs from the the parts for the joint may have different
. The assembling process is the same for all types.
After completing the assembly of a set of crossbeams, check the plumb, secure the junctions and proceed to the
in case of an upright with a side narrower than (cod. S12063) is replaced by a
plate with the same puncture (cod. S12068)
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6. UPRIGHT – CROSSBEAM JUNCTION
UPRIGHTTHREADED PLATE
CROSSBEAM
Pic. 6.1
Pic. 5.1
Pic. 6.3
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CROSSBEAM Accessor ies
� Insert the threaded plate cleft as shown in pic. 6.1
� Line up the crossbeam and the upright holes and tightenRemember to use the external tab washers.
WARNING: after tightening, check again the slot between the threaded plate and the crossbeam. aligned, unscrew the bolts and
UPRIGHT
Pic. 6.2
Pic. 6.1
Pic. 6.3
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Accessor ies and assembly
(S11611-B) in the crossbeam
Line up the crossbeam and the threaded plate with the tighten with the provided screws.
Remember to use the external tab washers. (Fig 6.3)
, check again the slot between the threaded plate and the crossbeam. If it is not correctly aligned, unscrew the bolts and repeat the operation.
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CROSSBEAM MOUNTINGFIX
CROSSBEAM – UPRIGHT MOUNTING
Pic. 6.4
Pic. 6.5
CROSSBEAM
UPRIGHT
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CROSSBEAM MOUNTING - HEAD
� Use M12 screws and nuts
crossbeam to the support crossbeam, as shown in pic. 6.4 and
UPRIGHT MOUNTING
ACCESSORIES ACCESSORIES
_CROSSBEAM _UPRIGHT _M12 SCREWS _M12 NUT _PLAIN WASHER _NOTCHED WASHER
Mounting procedure
� Insert the M12 screwsnotched washers in the holes of the upright.
� Line up the crossbeam with the holes and place it(Pic. 6.5)
WARNING: CHECK THAT UPRIGHTS AND CROSSBEAMS ARE PERPENDICULAR
DETAIL
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and nuts to fix the HEAD FIX crossbeam to the support crossbeam, as
6.4 and DETAIL A
ACCESSORIES AND MOUNTING ACCESSORIES LIST
NOTCHED WASHER
Mounting procedure
Insert the M12 screws, the plain washers and the notched washers in the holes of the upright. Line up the crossbeam with the holes and place it
CHECK THAT UPRIGHTS AND CROSSBEAMS ARE PERPENDICULAR
CROSSBEAM
HEAD FIX
M12 SCREWS
M12 SCREWS
DETAIL A
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7. JOINTS
Pic. 7.2
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� On the top of the structure, when reinforcement crossbraces are provided, the anglewelded plate and it must be assembled with the plate facing up, as shown in pic. 7.1
� Fix the angle bracket to the crossbeams using the specific provided screws. Remember to use the notched washers as shown in pic
HEADROOM ANGLE BAR
Pic. 7.1
Pic. 7.2
REGULAR ANGLE BAR
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when reinforcement cross angle bracket comes with a
and it must be assembled with the plate . 7.1
the crossbeams using the Remember to use the
notched washers as shown in pic. 7.2
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JOINT
Pic. 7.3
Pic. 7.4
Notched
washer
TE M12
screw
BRACKET
Crossbeam
M12 Nut
Plain washer
UPRIGHT
NORMAL
CROSSBEAM
CROSSBEAM
JUNCTION
FLANGE
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� On the access side it is not possible to mount the bracketby the door. In such cases, a assembled as in Pic. 7.3 � Depending on the upright section, flanges of adequate size will be provided.
� In case of very narrow shafts, the be assembled with threaded plates. Thus, the uprightjunction is made with an adequately sized flange.
JOINT WITH NARROW CROSSBEAM
ACCESS SIDE BRACKET
Notched
TE M12
screw
CROSSBEAM
JUNCTION
NARROW
CROSSBEAM
Pic. 7.3
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it is not possible to mount the angle a Z bracket is provided to be
on the upright section, flanges of adequate size
the narrow crossbeams cannot Thus, the upright-crossbeam
is made with an adequately sized flange.
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8. ADJUSTABLE CROSSBEAM
ADJUSTABLE CROSSBEAM WITH SHORT
Pic. 8.1
ADJUSTABLE CROSSBEAM WITH LONG BRACKETS
Pic. 8.2
UPRIGHT
ADJUSTABLE CROSSBEAM
FIXING BRACKET
M12 SCREW + NOTCHED
WASHER
UPRIGHTS
JUNCTION
UPRIGHT
ADJUSTABLE CROSSBEAM
FIXING BRACKET
M12 SCREW +
NOTCHED WASHER
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ADJUSTABLE CROSSBEAM
Accessor ies and assembly
� Adjustable crossbeam fixing, when the crossbeamcannot be aligned with uprightas shown in pic. 8.1. The fixing bracket is short and has just two holes.
WARNING: check the correct positioning of the adjustable crossbeam. Tighten the screwscrossbeam is securely fixed to the upright.
� The adjustable crossbeam upright as shown in pic. 8.2 The fixing bracket is long and has four holes
WARNING: check the right positioning of crossbeam. Tighten the screw and check crossbeam is securely bound to the upright.During this part of the mounting process, insert two bolts in the lower holes of the upright to keep the crosfrom falling.
ADJUSTABLE CROSSBEAM WITH SHORT BRACKET
ADJUSTABLE CROSSBEAM WITH LONG BRACKETS
ADJUSTABLE CROSSBEAM
CROSSBEAM
FIXING BRACKET
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and assembly
Adjustable crossbeam fixing, when the crossbeam with upright junctions, is done
The fixing bracket is short
positioning of the adjustable screws and check that the
crossbeam is securely fixed to the upright.
The adjustable crossbeam should be fixed to the
The fixing bracket is long and has four holes.
WARNING: check the right positioning of the adjustable Tighten the screw and check that the
crossbeam is securely bound to the upright. During this part of the mounting process, insert two bolts in the lower holes of the upright to keep the crossbeam
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9. OVERDOOR CLADDING WI
HORIZONTAL INTERNAL FIXING PROFILE h 50 mm
Pic. 9.1
Pic. 9.2
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OVERDOOR CLADDING WITH FIXED CROSSBEAM
� For automatic or semi-
doorframe and that are mounted external surface of the structure, we provide nonadjustable overdoor crossbeams TO BE MOUNTED WITH THE HOLLOW SIDE OF THE STRUCTURE.
� Once the door has been mountedon the sides of the doorframe (if doorframe), drill the holes for the crossbeam uprights with the help of crossbeam.
� Before positioning the glassrubber spacers on the profile
� Secure the fixing profiles tonuts and M6x25 screws.
PANEL
JIG
DOOR
OVERDOOR CROSSBEAM
DOOR
OVERDOOR CROSSBEAM
RUBBER SPACERS
HORIZONTAL EXTERNAL FIXING PROFILE h 60 mm
GLASS
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-automatic doors with doorframe and that are mounted flush with the
of the structure, we provide non-adjustable overdoor crossbeams TO BE MOUNTED WITH THE HOLLOW SIDE FACING THE INSIDE
Once the door has been mounted, mount the panels n the sides of the doorframe (if there is a
drill the holes for the crossbeam on the with the help of a jig, then mount the
Before positioning the glass, place the transparent on the profile.
to the crossbeam with M6
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STEEL PLATE HORIZONTAL PROFILE
OVERDOOR CROSSBEAM
DOOR SIDE PANELS
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STEEL PLATE HORIZONTAL PROFILE
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10. GUIDE BRACKETS
Pic. 10.1
Pic. 10.3
Pic. 10.2
REINFORCED CROSSBEAM
THREADED PLATE Cod. S11097
REINFORCED CROSSBEAM
GUIDE BRACKET NOTCHED
WASHER
GUIDE SIDE CROSSBEAM THREADED
PLATE
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Accessor ies
� Insert two threaded plates in the crossbeam cavity and
turn them in an upright position
� Insert the plates following the same procedure, even in case of reinforced crossbeams
� Place the guide bracket aligning the holes with the threaded plates.
� Fix the bracket with the providedchecking their correct positioning
THREADED PLATE S11097
SCREWS TE M12
NOTCHED WASHER
THREADED
PLATE
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Accessor ies and mounting
Insert two threaded plates in the crossbeam cavity and urn them in an upright position (Pic. 10.1).
Insert the plates following the same procedure, even in case of reinforced crossbeams (Pic. 10.2).
bracket aligning the holes with the
with the provided screws and washers, checking their correct positioning (Pic. 10.3).
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11. STRUCTURE FIXING
When completing a structure, after checking that it is the procedures below, based on project specifications.
Pic. 9.1
Pic. 11.2
Pic. 11.1
THREADED BAR Ø12
THREADED BAR Ø12
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after checking that it is plumb, proceed with anchoring to the wall following one of , based on project specifications.
Accessories and mounting
� For this anchoring method, refer to the measures markedL MIN and MAX (Pic. 11.1). Mounting procedure
� Drill the upright. � Drill the wall and clean accurately.� Insert and anchor the M12 threaded bar
right length, and fix using the provided cheRemember to respect the drying timespecifications.
� Secure to lock the structure.
� For this anchoring method, refer to the measures marked asL MIN and MAX (Pic. 11.2) Mounting procedure
� Drill the upright. � Drill the wall and clean accurately.� Insert and anchor the M12 threaded bar
length (the cutting should be done during the mounting process) and secure using the provided chRemember to respect the drying time written on the specs.
� Secure to lock the structure into place
Pic. 9.1
Pic. 11.2
Pic. 11.1
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proceed with anchoring to the wall following one of
and mounting
For this anchoring method, refer to the measures marked as
. Insert and anchor the M12 threaded bar, provided in the
using the provided chemical anchor. time written on the product
For this anchoring method, refer to the measures marked as
Drill the wall and clean accurately. threaded bar, provided in a 1m be done during the mounting
and secure using the provided chemical anchor. Remember to respect the drying time written on the product
into place
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Pic. 11.3
LOCK
ON SITE
LOCK
ON SITE
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� For this anchoring method, refer to the measures marked as L MIN e MAX (Pic. 11.3)
Mounting procedure
� Drill the upright. � Insert the telescopic bar and fix it to the upright with M12
screws and washers. � Place the drilled plate on the side of the building and drill to
insert the wall plugs. � Drill the telescopic bar and insert screws and bolts to
secure and lock the structure into place
� For this anchoring method, refer to the measures marked as
L MIN e MAX (Pic. 11.4) Mounting procedure
� Drill the upright. � Insert the telescopic bar and fix it to the upright with M12
screws and washers. � Place the drilled plate on the side of the building and drill to
insert the wall plugs. � Drill the telescopic bar and insert screws and bolts to
secure and lock the structure.
Pic. 11.3
Pic. 11.4
ON SITE
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For this anchoring method, refer to the measures marked as
telescopic bar and fix it to the upright with M12
Place the drilled plate on the side of the building and drill to
Drill the telescopic bar and insert screws and bolts to into place.
For this anchoring method, refer to the measures marked as
Insert the telescopic bar and fix it to the upright with M12
drilled plate on the side of the building and drill to
Drill the telescopic bar and insert screws and bolts to
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12. INDOOR STEEL PLATE CLADDING
(TLPI08)
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LADDING
Accessories Panel for steel plate cladding for indoor structures (TLPI08) Cod. Art. S12013
Depending on the length of the crossbeamscladding can be done with one, two or three panels.
1. Place M6 washers on uprights and
crossbeams in the correct holes.2. Place the panel on the crossbeam with the
cavity facing the inside of the shaftreaches the upright.
3. Fix the panel to the upright and to and lower crossbeams using M6x25 screws.
4. Insert two M6 washers on the free side5. Place and fix the second panel repeating
points 3 and 4. 6. Join the two panels.
NOTE: During the mounting process, check from the outside that the surfaces of the panels correctly aligned.
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Accessories and mounting
Panel for steel plate cladding for indoor
Depending on the length of the crossbeams, the with one, two or three
washers on uprights and crossbeams in the correct holes. Place the panel on the crossbeam with the
the inside of the shaft until it
Fix the panel to the upright and to the upper and lower crossbeams using M6x25 screws. Insert two M6 washers on the free side. Place and fix the second panel repeating
During the mounting process, check from the at the surfaces of the panels are
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13. GLASS CLADDING (CROSSBEAM
MOUNTING – HORIZONTAL EXTERNAL PROFILE)
14. GLASS CLADDING (CROSSBEAM MOUNTING – UPRIGHT)
Pic. 13.1
Pic. 14.1
HORIZONTAL EXTERNAL FIXING PROFILE
UPRIGHT
CROSSBEAM
VERTICAL EXTERNAL FIXING PROFILE
HORIZONTAL EXTERNAL FIXING PROFILE
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CROSSBEAM
HORIZONTAL
CROSSBEAM
Accessories and mounting
� Use two M6 screws and washers to fix the
external horizontal fixing profile to the crossbeam as shown in pic. DETAIL B.
DETAIL
Accessories and mounting
ACCESSORIES AND MOUNTING ACCESSORIES
_ CROSSBEAM _ UPRIGHT _ M12 SCREWS _ M12 NUTS _ NOTCHED WASHERS _ PLAIN WASHERS
Mounting procedure
� Insert the M12 screws, the plain and the notched washers in the holes of the upright
� Line up the crossbeam with the holes of the uprigand place it (Pic. 14.1)
WARNING: check that the uprights and the crossbeams are perpendicular
EXTERNAL FIXING PROFILE
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and mounting
Use two M6 screws and washers to fix the external horizontal fixing profile to the crossbeam as shown in pic. 13.1 and
DETAIL B
and mounting
AND MOUNTING ACCESSORIES LIST
Mounting procedure
the plain and the notched washers in the holes of the upright.
the crossbeam with the holes of the upright
check that the uprights and the crossbeams are perpendicular
M12 SCREWS
M6 SCREW
EXTERNAL FIXING PROFILE
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15. GLASS CLADDING (GLASS MOUNTING
– GLASS FIXING PROFILE
Pic. 15.1
GLASS
Internal fixing
RUBBER SPACERS
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GLASS MOUNTING GLASS FIXING PROFILES)
Mounting procedure
� Place the glass on the rubber spacers and move it near to the external fixing profilesMount the internal fixing profiles and secure with M6 screws and washers
� Perfect the closing to secure the glass (DETAIL B)
WARNING: it is very important that the glass is firmly held by the internal fixing profiles: poorly secured safety threat and cause unwanted noise due to vibration
WARNING: please use safety precautions while handling glassclean the surface and check that the suckers lifting range exceeds the glass weight .
EXTERNAL HORIZONTAL FIXING PROFILE
RUBBER SPACER
EXTERNAL VERTICAL FIXING PROFILE
Internal fixing profiles
DETAIL B
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Mounting procedure
Place the glass on the rubber spacers and move it near to the external fixing profiles. Mount the internal fixing profiles and secure with M6 screws and washers (Pic.15.1).
Perfect the closing to secure the glass
it is very important that the held by the internal fixing
poorly secured glasses can be a safety threat and cause unwanted noise
please use safety precautions while handling glass. If suckers are used, clean the surface and check that the suckers lifting range exceeds the glass
INTERNAL FIXING PROFILE
DETAIL B
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SHORT STUDS MOUNTING
For the mounting of studded glass, please
LONG STUDS MOUNTING
SCREW
NOTCHED WASHER
SPACER
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SHORT STUDS MOUNTING
For the mounting of studded glass, please follow the instructions below
LONG STUDS MOUNTING
STUD
BACK SPACER
PVC WASHER
Long studs differ from standard studs because they come with a back spacer.The mounting process is the same.
UPRIGHT
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PVC WASHER
GLASS
PVC CILINDER
FRONT PLUG
Long studs differ from standard studs because they come with a back spacer. The mounting process is the same.
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16. FRAMEWORK FOR AUTOMAWITHOUT DOORFRAME (TRAI TLPI CLADDING)
45mm
45mm
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FRAMEWORK FOR AUTOMATIC DOORS (TRAI AND Accessor ies and mounting procedure
� Check on the project file that positioning and dimensions of the doors matchmaterial.
� Place the uprights of the frameworkstructure’s uprights, respecting thedistance. The lower part of the uprights must be aligned with the finished floor. MONTANTE
ARCHITRAVE
PIANO PAVIMENTO
Pic. 16.1
UPRIGHT
FLOOR
LINTEL
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and mounting procedure
ect file that positioning and match with the provided
uprights of the framework on the respecting the 45mm
The lower part of the uprights must be floor. (Pic. 16.1)
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MORSETTO
MONTANTE
DADI CON RONDELLA
VITI CON RONDELLA
ARCHITRAVEINQUADRAMENTO
MONTANTEINQUADRAMENTO
FRAMEWORK
UPRIGHT FIXING - LINTEL
Pic. 16.2
FIXING ON STRUCTURE UPRIGHTS
Pic. 16.3
Pic. 16.4
INQUADRAMENTO PORTA
MORSETTO
MORSETTO
REGISTRABILE
VITI DI FISSAGGIOARCHITRAVE - MONTANTI
CLAMP
CLAMP
LINTEL UPRIGHTS FIXING SCREWS
Framework
lintel
Framework
upright
Nuts +
washers
Screws + washers
UPRIGHT
CLAMP
FRAMEWORK
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� Screw the doorframe uprights Remember to use the antiloosening washersshown in pic. 16.3
� Insert the screw clamps between the upright athe doorframe as shown in it until it reaches mechanical stopmounting, the screw clamp will look like16.5
� Three screw clamps mustside of the frame work, as shown in the sample pic. 16.2. They must always hold in place the framework in its upper, middle and lower sections.
WARNING: after completing the assembly, check the screw clamps and make suremounted correctly.
FRAMEWORK ASSEMBLY (inside view)
LINTEL
FIXING ON STRUCTURE UPRIGHTS
Pic. 16.3
Pic. 16.5
MORSETTO
VITE MORSETTO
INQUADRAMENTO PORTA
MONTANTE45mm
TRAVERSAREGISTRABILE
ADJUSTABLE
CROSSBEAM
FRAMEWORK
UPRIGHT
CLAMP
CLAMP
SCREW
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doorframe uprights to the lintel. Remember to use the antiloosening washers, as
Insert the screw clamps between the upright and the doorframe as shown in Pic. 16.4, then secure it until it reaches mechanical stop. After mounting, the screw clamp will look like in Pic.
must be mounted on every frame work, as shown in the sample
always hold in place the work in its upper, middle and lower
after completing the assembly, check the screw clamps and make sure that they are
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THRESHOLD FIXING AND LOWER SIDE OF THE DOORFRAME
DOOR EDGE FIXING BRACKETS
DOOR EDGE
FRAMEWORKFIXING
BRACKET
BRACKET FOR FIXING THE LOWER PART OF THE FRAMEWORK
DOOR EDGE SUPPORT BRACKET
CAGE NUTS ON THE CROSSBEAM
55 mm
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� Insert the cage nuts into of the adjustable crossbeamsecure the sill support brackets and thebrackets for the lower section of the framework. For every door, use 3 support brackets, mountingopening part of the door
� Place the adjustable crossbeam checking that there is a 55mm distance between the lowest part of the sill and the upper part of the crossbeam. Secure the crossbeam with the provided screws.
� Fix the lower support bracket for the doorframe as shown in pic.
WARNING: Remember to insert the cage nuts
before placing the adjustable crossbeam.Inserting them with the adjustable crossbeam already in place can be
NOTE: For some doors, mounting accessories
be different from those represented in this manual.
AND LOWER SIDE OF THE DOORFRAME
Pic. 16.7
Pic. 16.6
ADJUSTABLE CROSSBEAM
FLOOR
DOOR EDGE FIXING BRACKETS
DOOR EDGE
DOOR EDGE SUPPORT BRACKET
CAGE NUTS ON THE CROSSBEAM
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into the rectangular holes of the adjustable crossbeam, in order to
support brackets and the fixing brackets for the lower section of the
For every door, use 3 threshold mounting them on the
door (Pic. 16.6) Place the adjustable crossbeam checking that
55mm distance between the lowest and the upper part of the
Secure the threshold to the crossbeam with the provided screws.
the lower support bracket for the doorframe as shown in pic. 16.7
Remember to insert the cage nuts the adjustable crossbeam.
Inserting them with the adjustable crossbeam be difficult.
mounting accessories may be different from those represented in this
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HEADER
Pic. 16.9
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� Align the cage nuts inside the the fixing holes of the header.
� Fix the header with the cage nutsto check the header positioning
� Depending on the header, fixing brackets be provided to secure the header to the adjustable crossbeamremember to insert the cage nuts in the crossbeam holes. (Pic.
� Complete the mounting of the header by fixing it to the bracket.
WARNING: Remember to insert the cage nuts
before placing the adjustable crossbeam. Inserting them with the adjustable crossbeam already in place can be
NOTE: For some doors, mounting accessories
be different from those represented in this manual.
HEADER
SQUARE CAGENUTS
HEADER MOUNTING
Pic. 16.9
Pic. 16.8
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Align the cage nuts inside the lintel slots to the fixing holes of the header. Fix the header with the cage nuts. We advise to check the header positioning. (Fig 16.8) Depending on the header, fixing brackets may
to secure the header to the adjustable crossbeam. If this is the case, remember to insert the cage nuts in the
Pic. 16.9) Complete the mounting of the header by fixing
WARNING: Remember to insert the cage nuts the adjustable crossbeam.
Inserting them with the adjustable crossbeam already in place can be difficult.
mounting accessories may be different from those represented in this
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17. FRAMEWORK FOR AUTOMA
DOORS WITH DOOR FRAMAND TLPI CLADDING)
QUOTA DIPROGETTO
QUOTA DI
PROGETTO
Project
dimensions
Project
dimensions
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FRAMEWORK FOR AUTOMATIC DOORS WITH DOOR FRAME (TRAI
Accessor ies and mounting procedure
� Check on the project that the size and positioning of the doors are the same of the provided material.
� Place the door following (Pic. 17.1) PIANO
PAVIMENTO
PORTA
Pic. 17.1
DOOR
FLOOR
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and mounting procedure
Check on the project that the size and positioning are the same of the provided
the project dimensions.
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� Fix the door sill as shown in pic. 17.2 � For the fixing, refer to pic. 16.6 and pic. 16.7 of
WITHOUT DOOR FRAME”
WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting th
adjustable crossbeam already in place can be difficult.
NOTE: For some doors, mounting accessories
DOOR SILL FIXING
BRACKETS
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For the fixing, refer to pic. 16.6 and pic. 16.7 of chapter 16, “FRAMEWORK FOR AUTOMATIC DOORS
WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting thadjustable crossbeam already in place can be difficult.
mounting accessories may be different from those represented in this manual.
Pic. 17.2
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FRAMEWORK FOR AUTOMATIC DOORS
WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting them with the
may be different from those represented in this manual.
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� Depending on the door type,
the adjustable crossbeam or to the doorframe lintel.
� Depending on the header, fixing brackets be provided to secure the header to the adjustable crossbeamremember to insert the cage nuts in the crossbeam holes. (Pic. 17.3)
WARNING: Remember to insert the cage nuts
before placing the adjustable crossbeam. Inserting them with the adjustable crossbeam already in place can be
NOTE: For some doors, mounting accessories
be different from those repremanual.
� Place the uprights and the doorframe as shown in pic. 17.4
� For the the doorframecheck pic. 16.2, 16.3chapter “FRAMEWORK FOR AUTOMATIC DOORS WITHOUT DOOR FRAME
Pic. 17.3
MONTANTE
ARCHITRAVE
UPRIGHT
LINTEL
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Depending on the door type, fix the header to crossbeam or to the doorframe
Depending on the header, fixing brackets may to secure the header to the
adjustable crossbeam. If this is the case, remember to insert the cage nuts in the
(Pic. 17.3)
WARNING: Remember to insert the cage nuts the adjustable crossbeam.
Inserting them with the adjustable crossbeam already in place can be difficult.
mounting accessories may be different from those represented in this
Place the uprights and the lintel of the doorframe as shown in pic. 17.4
For the the doorframe mounting accessories, 16.3, 16.4 and 16.5 in the
FRAMEWORK FOR AUTOMATIC DOORS WITHOUT DOOR FRAME”
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18. DOOR SIDE CLADDING
REGOLINO
REGOLINO
Pic. 18.2
Pic. 18.1
TRAI GLASS OVERDOOR
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Accessor ies
� Align the support bracket for the horizontal profiles with the cage of the doorframe. Set the concave part of the duct (Pic. 18.1)
� The sliding of the cage nut allows different regulations for glass positioning.
� Place the horizontal profiles and fix them to the bracket. Remember to use the notched washers. (Pic. 18.2)
REGOLINOESTERNO
REGOLINOINTERNO
TRAI GLASS OVERDOOR
EXT.
FIXING PROFILE
INTERNAL
FIXING
PROFILE
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Accessor ies and mounting
Align the support bracket for the horizontal cage nut in the vertical duct
Set the metal wing to the concave part of the duct (Pic. 18.1)
of the cage nut allows different or glass positioning.
Place the horizontal profiles and fix them to bracket. Remember to use the notched
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Pic. 18.3
Pic. 18.4
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� The vertical fixing profiles are provided standard length. When the distance between the crossbeam and the framework is set, cut the profiles considering tlintel as shown in Pic. 18.3
� It is necessary to drill near the frame work to fix the vertical fixing profiles
� Steel door cladding comes with a special overdoor panel. Mounting must be done as shown in pic. 18.4 drilling between the panel and the upright near the
Pic. 18.3
TLPI PLATE OVERDOOR
Pic. 18.4
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The vertical fixing profiles are provided in a . When the distance between
the crossbeam and the framework is set, cut the profiles considering the distance from the
. 18.3 It is necessary to drill near the frame work to fix the vertical fixing profiles
Steel door cladding comes with a special Mounting must be done as
shown in pic. 18.4 drilling between the panel near the lintel.
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e
19. ROOF INDOOR ROOF
Pic. 19.1
OUTDOOR ROOF
EXTERNAL PANEL
CENTRAL PANEL
SHORT PLATE
STRUCTURE
ANGLE BRACKETS
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INDOOR ROOF
� After completing the assembly of the crossbeams at the top, insert the roof panels using M8 screws as shown in Pic. 19.1
� To mount an outdoor roof, follows
� Align the short platecrossbeam and secure with screws, plain washers and M8 nuts.
� To ensure that the roof is inclined, place and fix a spacer bracket on the opposite crossbea
� Fix the long bent plate bracket.
� Fix the angle brackets for the roof panels� Rivet the cover panels on the guide holes.
EXTERNAL PANEL
SPACER BRACKET
LONG PLATE
ANGLE BRACKETS
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the assembly of the crossbeams insert the roof panels using M8 screws
19.1
To mount an outdoor roof, please proceed as
Mounting procedure
Align the short plate to the holes in the horizontal crossbeam and secure with screws, plain washers and M8 nuts. To ensure that the roof is inclined, place and fix a spacer bracket on the opposite crossbeam. Fix the long bent plate to the holes of the spacer
brackets for the roof panels Rivet the cover panels on the guide holes.