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Via Raspini e- m R2 Ins , 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.897 mail [email protected] [email protected] STRUCTURE st allation manual 72090 rev. 02 13/11/2015 pag. 1 di 31

R2 INGLESE novembre

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Page 1: R2 INGLESE novembre

Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090

e-mai l

R2 STRUCTUREInst

Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090

mai l in fo@pec . indas t r i as r l . i t i n fo@indas t r ias r l . i t

R2 STRUCTURE Installation manual

Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090 rev.

02

13/11/2015

pag. 1 di 31

Page 2: R2 INGLESE novembre

Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090

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INDICE

1. GENERAL INSTRUCTIONS ................................

2. SAFETY ................................................................

3. PRELIMINARY REMARKS ................................

4. UPRIGHTS AND CROSSBEAMS AT THE

5. UPRIGHTS JUNCTION ................................

6. UPRIGHT – CROSSBEAM JUNCTION

CROSSBEAM MOUNTING – HEAD FIX

CROSSBEAM MOUNTING – UPRIGHT

7. JOINTS ................................................................

8. ADJUSTABLE CROSSBEAM ................................

9. OVERDOOR CLADDING WITH FIXED

10. BRACKETS GUIDE ................................

11. STRUCTURE FIXING ................................

12. INDOOR STEEL PLATE CLADDING

13. GLASS CLADDING (CROSSBEAM MOUNTING

14. GLASS CLADDING (CROSSBEAM MOUNTING

15. GLASS CLADDING (GLASS MOUNTING

SHORT STUDS MOUNTING ................................

LONG STUDS MOUNTING ................................

16. FRAMEWORK FOR AUTOMATIC DOORS

17. FRAMEWORK FOR AUTOMATIC DOORS

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................................................................................................

................................................................................................

................................................................................................

THE PIT ................................................................

................................................................................................

JUNCTION ................................................................................................

FIX ................................................................................................

UPRIGHT ................................................................................................

................................................................................................

................................................................................................

FIXED CROSSBEAM ................................................................

................................................................................................................................

................................................................................................

(TLPI08) ................................................................

MOUNTING – EXTERNAL HORIZONTAL FIXING PROFILE) ................................

MOUNTING – UPRIGHT) ................................................................

– GLASS FIXING PROFILES) ................................................................

................................................................................................

................................................................................................

DOORS WITHOUT DOOR FRAME (TRAI AND TLPI CLADDING

DOORS WITH DOOR FRAME (TRAI AND TLPI CLADDING

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CLADDING) .................. 22

CLADDING) .......................... 26

Page 3: R2 INGLESE novembre

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18. DOOR SIDE CLADDING ................................

19. ROOF ................................................................

1. GENERAL INSTRUCTION

NOTE

It contains fundamental info

CAUTION

It contains information that if not respect

WARNING! It contains information that must be strictly followed, because if not executed in compliance with the

safety rules may cause

2. SAFETY To ensure a safe and correct installation:

- Follow the general safety rules and requirements - Always wear the required safety devices, in particular:

- Helmet

- Gloves.

- Working overall, to be tightened

- Safety shoes

- Safety belts

- Headsets

- Follow the precautions below :

- Do not wear objects and / or cloth

- Do not wear long and loose hair

- Do not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets

To avoid injury at the spinal column use appropriate equipment to lift heavy loads.

Do not remove or damage warning/ ranger signs; replace them when damaged.

- Screwdriver

- Allen Keys

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................................................................................................

................................................................................................

GENERAL INSTRUCTIONS

1.1 Terms and symbols in use

It contains fundamental information to be considered during the installation process

It contains information that if not respected can be dangerous for persons or for the installation

It contains information that must be strictly followed, because if not executed in compliance with the safety rules may cause injuries.

2.1

Follow the general safety rules and requirements

ear the required safety devices, in particular:

ed in the wrists

Do not wear objects and / or clothes that can easily be entangled (necklaces, watches, ties, etc.)

Do not wear long and loose hair

not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets

To avoid injury at the spinal column use appropriate equipment to lift heavy loads.

Do not remove or damage warning/ ranger signs; replace them when damaged.

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........................................................ 29

.................................................. 31

1.1 Terms and symbols in use

the installation process

can be dangerous for persons or for the installation

It contains information that must be strictly followed, because if not executed in compliance with the

2.1 W arnings

s that can easily be entangled (necklaces, watches, ties, etc.)

not keep sharp or cutting objects (as screwdrivers, scissors…) in the pockets

To avoid injury at the spinal column use appropriate equipment to lift heavy loads.

Do not remove or damage warning/ ranger signs; replace them when damaged.

2.2 Tools

Page 4: R2 INGLESE novembre

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- Hexagonal spanner

- Plumb line

- Level

- Hammer

- Meter

- Pliers

3. PRELIMINARY REMARKS Check the following points before starting the installation:

- Check the efficiency of the lighting system in the shaft.- Check that the shaft and the pit are clean - Check that the main electrical system is provided with proper earth

WARNING! If the mentioned conditions are not

system to the standard requirements

- Check that every access to the shaft is adequately closed. - Check that all the holes and trays for th- Check that a fume exhaust is provided. - Check the following dimensions and compare them with those in the project drawing: Shaft Length (distance between side walls).Shaft Width (distance between front and rear walls).Pit depth. Travel. Headroom. Plumbing of the shaft and of any part already installed. Dimensions of any prearrangement required (Landing door openings, distance between guide

NOTE

Check the shaft width and length at all floors. Carry out the dimensional checks

- Define the finished floor level of each floor inside the shaft.- Prepare a storage area next to the

- Prepare any hoisting equipment necessary to the installation.

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Hexagonal spanner

PRELIMINARY REMARKS 3.1 Preparat ion

Check the following points before starting the installation: efficiency of the lighting system in the shaft.

Check that the shaft and the pit are clean and without liquids (water, oil) on the bottom. Check that the main electrical system is provided with proper earth-wire.

If the mentioned conditions are not fulfilled stop the installation until the Customer hassystem to the standard requirements

access to the shaft is adequately closed. Check that all the holes and trays for the electrical cables are free, easy to reach, correctly prepared and dry. Check that a fume exhaust is provided. Check the following dimensions and compare them with those in the project drawing:

Shaft Length (distance between side walls). Shaft Width (distance between front and rear walls).

Plumbing of the shaft and of any part already installed. Dimensions of any prearrangement required (Landing door openings, distance between guide

Check the shaft width and length at all floors. Carry out the dimensional checks regardless ofmeasurements by the builder.

Define the finished floor level of each floor inside the shaft. area next to the shaft, easy to be reached and not exposed to the weather agents.

Prepare any hoisting equipment necessary to the installation.

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3.1 Preparat ion

n the bottom.

stop the installation until the Customer has conformed the

e electrical cables are free, easy to reach, correctly prepared and dry.

Check the following dimensions and compare them with those in the project drawing:

Dimensions of any prearrangement required (Landing door openings, distance between guide-ways…)

regardless of the

exposed to the weather agents.

Page 5: R2 INGLESE novembre

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o Check the presence of all the materials o Check the condition of all materials

damaged or missing, contact the supplier immediatelyo Periodically check the materials for

by improper storage. o Check the completeness of the

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3.2 Unloading and storage of the goods

Check the presence of all the materials in the list. of all materials before unloading, including packaging and glass panels; if anything is

the supplier immediately. the materials for long storage prior to installation to avoid possible

of the documentation sent with the goods.

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3.2 Unloading and storage of the goods

before unloading, including packaging and glass panels; if anything is

to avoid possible deterioration caused

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4. UPRIGHTS AND CROSSBE

AT THE PIT

NOTE: the base uprights may have a different lengththe first crossbeams may be different. The images are purely representative

Pic. 4.1

To install glass panels, insert the horizontal profile before mounting the crossbeam

POSITIONING ON THE TOP OF THE PIT

Pic. 4.2

THICKNESS

BASE UPRIGHT

WELDED PLATES

THICKNESS

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UPRIGHTS AND CROSSBEAMS

hts may have a different length, and the placement of first crossbeams may be different. The images are purely representative.

� Check the dimensions of the pit and compare them with the project drawing. Check that between the outside of the shaft and the pit sides space (about 25of all the parts.

� The base uprights plate welded at one end

� Place the four uprights as 4.1 and 4.2 based on the positioning of the structure in relation to the pittemporarily to the scaffocrossbeams (for the crossbeam fixing see chapter 6crossbeams for supporting the mechanical parts are on the side specified in the project, then keep bolts (do not secure yet). After that the structure is horizontally and vertically, secure the bolts.

� To be sure about the dimensions of the crossbeams on advise to check

WARNING! Unlike The Rstructure the crossbeams part facing the inside of the shaftchapter 6). � After the assembl

uprights, check that the crossbeamperfectly horizontal and that the uprights are plumb. If thickness supplied to level the lower

WARNING! To avoid very important to chassembly.

POSITIONING IN THE PIT

Pic. 4.2

BASE UPRIGHT

WELDED PLATES

BASE UPRIGHT

THICKNESS

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Mount ing

Check the dimensions of the pit and compare them with the project drawing. Check that between the outside of the shaft and the pit sides there is enough space (about 25mm) to allow the assembly of all the parts. The base uprights can be recognized by a plate welded at one end. Place the four uprights as shown in picture

based on the positioning of the structure in relation to the pit, fixing them temporarily to the scaffolding. Place the

for the crossbeam – upright chapter 6) making sure that the

crossbeams for supporting the mechanical parts are on the side specified in the project, then keep them in place using bolts (do not secure yet). After ensuring that the structure is correctly placed both horizontally and vertically, secure the

To be sure about the dimensions of the crossbeams on the mechanical side we

check the enclosed packing list.

Unlike The R3 version, in the R2 the crossbeams have the concave

inside of the shaft. (See

After the assembly of the first turn of the uprights, check that the crossbeams are perfectly horizontal and that the uprights are plumb. If necessary, insert the thickness supplied to level the lower side.

To avoid possible problems it is very important to check the base uprights

Page 7: R2 INGLESE novembre

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RONDELLADENTELLATA

CONICA

VITE T.S.E.I. M12

(COD. ART. S12069)

(COD. ART. S12063)

5. UPRIGHTS JUNCTION

CONIC NOTCHED

WASHER

Pic. 5.2

THREADED PLATE

M12

THREADED

PLATE

THREADED PLATE

PLATE

ANGLE

BRACKET

THREADED PLATE

TSEI M12

SCREW

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PIASTRA FILETTATA(COD. ART. S12069)

ANGOLARE(COD. ART. S12063)

� Place the angle bars and the threaded plates as shown

in pic. 5.1. We advise to start the assembly bythe fixing elements on the lower uprightTSEI M12 screw by hand, creating a slot to place the upper upright. Place the upright and secure the TSEI M12 screw.

� Clamp the screws. Remember to use the external conic tab washer.

NOTE: If the section of the uprights differs from the represented one, the parts for the shapes. The assembling process is the same for all types.

.

After completing the assembly ocheck the plumb, secure the junctions and procnext steps of the process � Joint in case of an upright with a side narrower than

77mm. The angle bar (cod. S12063) is replaced by a plate with the same puncture (cod. S12068)

Pic. 5.2

THREADED

ANGLE

BRACKET

THREADED PLATE

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Place the angle bars and the threaded plates as shown in pic. 5.1. We advise to start the assembly by placing the fixing elements on the lower upright screwing the

, creating a slot to place the Place the upright and secure the TSEI

Remember to use the external conic

If the section of the uprights differs from the the parts for the joint may have different

. The assembling process is the same for all types.

After completing the assembly of a set of crossbeams, check the plumb, secure the junctions and proceed to the

in case of an upright with a side narrower than (cod. S12063) is replaced by a

plate with the same puncture (cod. S12068)

Page 8: R2 INGLESE novembre

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6. UPRIGHT – CROSSBEAM JUNCTION

UPRIGHTTHREADED PLATE

CROSSBEAM

Pic. 6.1

Pic. 5.1

Pic. 6.3

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CROSSBEAM Accessor ies

� Insert the threaded plate cleft as shown in pic. 6.1

� Line up the crossbeam and the upright holes and tightenRemember to use the external tab washers.

WARNING: after tightening, check again the slot between the threaded plate and the crossbeam. aligned, unscrew the bolts and

UPRIGHT

Pic. 6.2

Pic. 6.1

Pic. 6.3

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Accessor ies and assembly

(S11611-B) in the crossbeam

Line up the crossbeam and the threaded plate with the tighten with the provided screws.

Remember to use the external tab washers. (Fig 6.3)

, check again the slot between the threaded plate and the crossbeam. If it is not correctly aligned, unscrew the bolts and repeat the operation.

Page 9: R2 INGLESE novembre

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CROSSBEAM MOUNTINGFIX

CROSSBEAM – UPRIGHT MOUNTING

Pic. 6.4

Pic. 6.5

CROSSBEAM

UPRIGHT

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CROSSBEAM MOUNTING - HEAD

� Use M12 screws and nuts

crossbeam to the support crossbeam, as shown in pic. 6.4 and

UPRIGHT MOUNTING

ACCESSORIES ACCESSORIES

_CROSSBEAM _UPRIGHT _M12 SCREWS _M12 NUT _PLAIN WASHER _NOTCHED WASHER

Mounting procedure

� Insert the M12 screwsnotched washers in the holes of the upright.

� Line up the crossbeam with the holes and place it(Pic. 6.5)

WARNING: CHECK THAT UPRIGHTS AND CROSSBEAMS ARE PERPENDICULAR

DETAIL

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and nuts to fix the HEAD FIX crossbeam to the support crossbeam, as

6.4 and DETAIL A

ACCESSORIES AND MOUNTING ACCESSORIES LIST

NOTCHED WASHER

Mounting procedure

Insert the M12 screws, the plain washers and the notched washers in the holes of the upright. Line up the crossbeam with the holes and place it

CHECK THAT UPRIGHTS AND CROSSBEAMS ARE PERPENDICULAR

CROSSBEAM

HEAD FIX

M12 SCREWS

M12 SCREWS

DETAIL A

Page 10: R2 INGLESE novembre

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7. JOINTS

Pic. 7.2

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� On the top of the structure, when reinforcement crossbraces are provided, the anglewelded plate and it must be assembled with the plate facing up, as shown in pic. 7.1

� Fix the angle bracket to the crossbeams using the specific provided screws. Remember to use the notched washers as shown in pic

HEADROOM ANGLE BAR

Pic. 7.1

Pic. 7.2

REGULAR ANGLE BAR

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when reinforcement cross angle bracket comes with a

and it must be assembled with the plate . 7.1

the crossbeams using the Remember to use the

notched washers as shown in pic. 7.2

Page 11: R2 INGLESE novembre

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JOINT

Pic. 7.3

Pic. 7.4

Notched

washer

TE M12

screw

BRACKET

Crossbeam

M12 Nut

Plain washer

UPRIGHT

NORMAL

CROSSBEAM

CROSSBEAM

JUNCTION

FLANGE

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� On the access side it is not possible to mount the bracketby the door. In such cases, a assembled as in Pic. 7.3 � Depending on the upright section, flanges of adequate size will be provided.

� In case of very narrow shafts, the be assembled with threaded plates. Thus, the uprightjunction is made with an adequately sized flange.

JOINT WITH NARROW CROSSBEAM

ACCESS SIDE BRACKET

Notched

TE M12

screw

CROSSBEAM

JUNCTION

NARROW

CROSSBEAM

Pic. 7.3

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it is not possible to mount the angle a Z bracket is provided to be

on the upright section, flanges of adequate size

the narrow crossbeams cannot Thus, the upright-crossbeam

is made with an adequately sized flange.

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8. ADJUSTABLE CROSSBEAM

ADJUSTABLE CROSSBEAM WITH SHORT

Pic. 8.1

ADJUSTABLE CROSSBEAM WITH LONG BRACKETS

Pic. 8.2

UPRIGHT

ADJUSTABLE CROSSBEAM

FIXING BRACKET

M12 SCREW + NOTCHED

WASHER

UPRIGHTS

JUNCTION

UPRIGHT

ADJUSTABLE CROSSBEAM

FIXING BRACKET

M12 SCREW +

NOTCHED WASHER

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ADJUSTABLE CROSSBEAM

Accessor ies and assembly

� Adjustable crossbeam fixing, when the crossbeamcannot be aligned with uprightas shown in pic. 8.1. The fixing bracket is short and has just two holes.

WARNING: check the correct positioning of the adjustable crossbeam. Tighten the screwscrossbeam is securely fixed to the upright.

� The adjustable crossbeam upright as shown in pic. 8.2 The fixing bracket is long and has four holes

WARNING: check the right positioning of crossbeam. Tighten the screw and check crossbeam is securely bound to the upright.During this part of the mounting process, insert two bolts in the lower holes of the upright to keep the crosfrom falling.

ADJUSTABLE CROSSBEAM WITH SHORT BRACKET

ADJUSTABLE CROSSBEAM WITH LONG BRACKETS

ADJUSTABLE CROSSBEAM

CROSSBEAM

FIXING BRACKET

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and assembly

Adjustable crossbeam fixing, when the crossbeam with upright junctions, is done

The fixing bracket is short

positioning of the adjustable screws and check that the

crossbeam is securely fixed to the upright.

The adjustable crossbeam should be fixed to the

The fixing bracket is long and has four holes.

WARNING: check the right positioning of the adjustable Tighten the screw and check that the

crossbeam is securely bound to the upright. During this part of the mounting process, insert two bolts in the lower holes of the upright to keep the crossbeam

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9. OVERDOOR CLADDING WI

HORIZONTAL INTERNAL FIXING PROFILE h 50 mm

Pic. 9.1

Pic. 9.2

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OVERDOOR CLADDING WITH FIXED CROSSBEAM

� For automatic or semi-

doorframe and that are mounted external surface of the structure, we provide nonadjustable overdoor crossbeams TO BE MOUNTED WITH THE HOLLOW SIDE OF THE STRUCTURE.

� Once the door has been mountedon the sides of the doorframe (if doorframe), drill the holes for the crossbeam uprights with the help of crossbeam.

� Before positioning the glassrubber spacers on the profile

� Secure the fixing profiles tonuts and M6x25 screws.

PANEL

JIG

DOOR

OVERDOOR CROSSBEAM

DOOR

OVERDOOR CROSSBEAM

RUBBER SPACERS

HORIZONTAL EXTERNAL FIXING PROFILE h 60 mm

GLASS

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-automatic doors with doorframe and that are mounted flush with the

of the structure, we provide non-adjustable overdoor crossbeams TO BE MOUNTED WITH THE HOLLOW SIDE FACING THE INSIDE

Once the door has been mounted, mount the panels n the sides of the doorframe (if there is a

drill the holes for the crossbeam on the with the help of a jig, then mount the

Before positioning the glass, place the transparent on the profile.

to the crossbeam with M6

Page 14: R2 INGLESE novembre

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STEEL PLATE HORIZONTAL PROFILE

OVERDOOR CROSSBEAM

DOOR SIDE PANELS

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STEEL PLATE HORIZONTAL PROFILE

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10. GUIDE BRACKETS

Pic. 10.1

Pic. 10.3

Pic. 10.2

REINFORCED CROSSBEAM

THREADED PLATE Cod. S11097

REINFORCED CROSSBEAM

GUIDE BRACKET NOTCHED

WASHER

GUIDE SIDE CROSSBEAM THREADED

PLATE

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Accessor ies

� Insert two threaded plates in the crossbeam cavity and

turn them in an upright position

� Insert the plates following the same procedure, even in case of reinforced crossbeams

� Place the guide bracket aligning the holes with the threaded plates.

� Fix the bracket with the providedchecking their correct positioning

THREADED PLATE S11097

SCREWS TE M12

NOTCHED WASHER

THREADED

PLATE

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Accessor ies and mounting

Insert two threaded plates in the crossbeam cavity and urn them in an upright position (Pic. 10.1).

Insert the plates following the same procedure, even in case of reinforced crossbeams (Pic. 10.2).

bracket aligning the holes with the

with the provided screws and washers, checking their correct positioning (Pic. 10.3).

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11. STRUCTURE FIXING

When completing a structure, after checking that it is the procedures below, based on project specifications.

Pic. 9.1

Pic. 11.2

Pic. 11.1

THREADED BAR Ø12

THREADED BAR Ø12

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after checking that it is plumb, proceed with anchoring to the wall following one of , based on project specifications.

Accessories and mounting

� For this anchoring method, refer to the measures markedL MIN and MAX (Pic. 11.1). Mounting procedure

� Drill the upright. � Drill the wall and clean accurately.� Insert and anchor the M12 threaded bar

right length, and fix using the provided cheRemember to respect the drying timespecifications.

� Secure to lock the structure.

� For this anchoring method, refer to the measures marked asL MIN and MAX (Pic. 11.2) Mounting procedure

� Drill the upright. � Drill the wall and clean accurately.� Insert and anchor the M12 threaded bar

length (the cutting should be done during the mounting process) and secure using the provided chRemember to respect the drying time written on the specs.

� Secure to lock the structure into place

Pic. 9.1

Pic. 11.2

Pic. 11.1

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proceed with anchoring to the wall following one of

and mounting

For this anchoring method, refer to the measures marked as

. Insert and anchor the M12 threaded bar, provided in the

using the provided chemical anchor. time written on the product

For this anchoring method, refer to the measures marked as

Drill the wall and clean accurately. threaded bar, provided in a 1m be done during the mounting

and secure using the provided chemical anchor. Remember to respect the drying time written on the product

into place

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Pic. 11.3

LOCK

ON SITE

LOCK

ON SITE

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� For this anchoring method, refer to the measures marked as L MIN e MAX (Pic. 11.3)

Mounting procedure

� Drill the upright. � Insert the telescopic bar and fix it to the upright with M12

screws and washers. � Place the drilled plate on the side of the building and drill to

insert the wall plugs. � Drill the telescopic bar and insert screws and bolts to

secure and lock the structure into place

� For this anchoring method, refer to the measures marked as

L MIN e MAX (Pic. 11.4) Mounting procedure

� Drill the upright. � Insert the telescopic bar and fix it to the upright with M12

screws and washers. � Place the drilled plate on the side of the building and drill to

insert the wall plugs. � Drill the telescopic bar and insert screws and bolts to

secure and lock the structure.

Pic. 11.3

Pic. 11.4

ON SITE

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For this anchoring method, refer to the measures marked as

telescopic bar and fix it to the upright with M12

Place the drilled plate on the side of the building and drill to

Drill the telescopic bar and insert screws and bolts to into place.

For this anchoring method, refer to the measures marked as

Insert the telescopic bar and fix it to the upright with M12

drilled plate on the side of the building and drill to

Drill the telescopic bar and insert screws and bolts to

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12. INDOOR STEEL PLATE CLADDING

(TLPI08)

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LADDING

Accessories Panel for steel plate cladding for indoor structures (TLPI08) Cod. Art. S12013

Depending on the length of the crossbeamscladding can be done with one, two or three panels.

1. Place M6 washers on uprights and

crossbeams in the correct holes.2. Place the panel on the crossbeam with the

cavity facing the inside of the shaftreaches the upright.

3. Fix the panel to the upright and to and lower crossbeams using M6x25 screws.

4. Insert two M6 washers on the free side5. Place and fix the second panel repeating

points 3 and 4. 6. Join the two panels.

NOTE: During the mounting process, check from the outside that the surfaces of the panels correctly aligned.

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Accessories and mounting

Panel for steel plate cladding for indoor

Depending on the length of the crossbeams, the with one, two or three

washers on uprights and crossbeams in the correct holes. Place the panel on the crossbeam with the

the inside of the shaft until it

Fix the panel to the upright and to the upper and lower crossbeams using M6x25 screws. Insert two M6 washers on the free side. Place and fix the second panel repeating

During the mounting process, check from the at the surfaces of the panels are

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13. GLASS CLADDING (CROSSBEAM

MOUNTING – HORIZONTAL EXTERNAL PROFILE)

14. GLASS CLADDING (CROSSBEAM MOUNTING – UPRIGHT)

Pic. 13.1

Pic. 14.1

HORIZONTAL EXTERNAL FIXING PROFILE

UPRIGHT

CROSSBEAM

VERTICAL EXTERNAL FIXING PROFILE

HORIZONTAL EXTERNAL FIXING PROFILE

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CROSSBEAM

HORIZONTAL

CROSSBEAM

Accessories and mounting

� Use two M6 screws and washers to fix the

external horizontal fixing profile to the crossbeam as shown in pic. DETAIL B.

DETAIL

Accessories and mounting

ACCESSORIES AND MOUNTING ACCESSORIES

_ CROSSBEAM _ UPRIGHT _ M12 SCREWS _ M12 NUTS _ NOTCHED WASHERS _ PLAIN WASHERS

Mounting procedure

� Insert the M12 screws, the plain and the notched washers in the holes of the upright

� Line up the crossbeam with the holes of the uprigand place it (Pic. 14.1)

WARNING: check that the uprights and the crossbeams are perpendicular

EXTERNAL FIXING PROFILE

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and mounting

Use two M6 screws and washers to fix the external horizontal fixing profile to the crossbeam as shown in pic. 13.1 and

DETAIL B

and mounting

AND MOUNTING ACCESSORIES LIST

Mounting procedure

the plain and the notched washers in the holes of the upright.

the crossbeam with the holes of the upright

check that the uprights and the crossbeams are perpendicular

M12 SCREWS

M6 SCREW

EXTERNAL FIXING PROFILE

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15. GLASS CLADDING (GLASS MOUNTING

– GLASS FIXING PROFILE

Pic. 15.1

GLASS

Internal fixing

RUBBER SPACERS

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GLASS MOUNTING GLASS FIXING PROFILES)

Mounting procedure

� Place the glass on the rubber spacers and move it near to the external fixing profilesMount the internal fixing profiles and secure with M6 screws and washers

� Perfect the closing to secure the glass (DETAIL B)

WARNING: it is very important that the glass is firmly held by the internal fixing profiles: poorly secured safety threat and cause unwanted noise due to vibration

WARNING: please use safety precautions while handling glassclean the surface and check that the suckers lifting range exceeds the glass weight .

EXTERNAL HORIZONTAL FIXING PROFILE

RUBBER SPACER

EXTERNAL VERTICAL FIXING PROFILE

Internal fixing profiles

DETAIL B

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Mounting procedure

Place the glass on the rubber spacers and move it near to the external fixing profiles. Mount the internal fixing profiles and secure with M6 screws and washers (Pic.15.1).

Perfect the closing to secure the glass

it is very important that the held by the internal fixing

poorly secured glasses can be a safety threat and cause unwanted noise

please use safety precautions while handling glass. If suckers are used, clean the surface and check that the suckers lifting range exceeds the glass

INTERNAL FIXING PROFILE

DETAIL B

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SHORT STUDS MOUNTING

For the mounting of studded glass, please

LONG STUDS MOUNTING

SCREW

NOTCHED WASHER

SPACER

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SHORT STUDS MOUNTING

For the mounting of studded glass, please follow the instructions below

LONG STUDS MOUNTING

STUD

BACK SPACER

PVC WASHER

Long studs differ from standard studs because they come with a back spacer.The mounting process is the same.

UPRIGHT

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PVC WASHER

GLASS

PVC CILINDER

FRONT PLUG

Long studs differ from standard studs because they come with a back spacer. The mounting process is the same.

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16. FRAMEWORK FOR AUTOMAWITHOUT DOORFRAME (TRAI TLPI CLADDING)

45mm

45mm

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FRAMEWORK FOR AUTOMATIC DOORS (TRAI AND Accessor ies and mounting procedure

� Check on the project file that positioning and dimensions of the doors matchmaterial.

� Place the uprights of the frameworkstructure’s uprights, respecting thedistance. The lower part of the uprights must be aligned with the finished floor. MONTANTE

ARCHITRAVE

PIANO PAVIMENTO

Pic. 16.1

UPRIGHT

FLOOR

LINTEL

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and mounting procedure

ect file that positioning and match with the provided

uprights of the framework on the respecting the 45mm

The lower part of the uprights must be floor. (Pic. 16.1)

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MORSETTO

MONTANTE

DADI CON RONDELLA

VITI CON RONDELLA

ARCHITRAVEINQUADRAMENTO

MONTANTEINQUADRAMENTO

FRAMEWORK

UPRIGHT FIXING - LINTEL

Pic. 16.2

FIXING ON STRUCTURE UPRIGHTS

Pic. 16.3

Pic. 16.4

INQUADRAMENTO PORTA

MORSETTO

MORSETTO

REGISTRABILE

VITI DI FISSAGGIOARCHITRAVE - MONTANTI

CLAMP

CLAMP

LINTEL UPRIGHTS FIXING SCREWS

Framework

lintel

Framework

upright

Nuts +

washers

Screws + washers

UPRIGHT

CLAMP

FRAMEWORK

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� Screw the doorframe uprights Remember to use the antiloosening washersshown in pic. 16.3

� Insert the screw clamps between the upright athe doorframe as shown in it until it reaches mechanical stopmounting, the screw clamp will look like16.5

� Three screw clamps mustside of the frame work, as shown in the sample pic. 16.2. They must always hold in place the framework in its upper, middle and lower sections.

WARNING: after completing the assembly, check the screw clamps and make suremounted correctly.

FRAMEWORK ASSEMBLY (inside view)

LINTEL

FIXING ON STRUCTURE UPRIGHTS

Pic. 16.3

Pic. 16.5

MORSETTO

VITE MORSETTO

INQUADRAMENTO PORTA

MONTANTE45mm

TRAVERSAREGISTRABILE

ADJUSTABLE

CROSSBEAM

FRAMEWORK

UPRIGHT

CLAMP

CLAMP

SCREW

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doorframe uprights to the lintel. Remember to use the antiloosening washers, as

Insert the screw clamps between the upright and the doorframe as shown in Pic. 16.4, then secure it until it reaches mechanical stop. After mounting, the screw clamp will look like in Pic.

must be mounted on every frame work, as shown in the sample

always hold in place the work in its upper, middle and lower

after completing the assembly, check the screw clamps and make sure that they are

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THRESHOLD FIXING AND LOWER SIDE OF THE DOORFRAME

DOOR EDGE FIXING BRACKETS

DOOR EDGE

FRAMEWORKFIXING

BRACKET

BRACKET FOR FIXING THE LOWER PART OF THE FRAMEWORK

DOOR EDGE SUPPORT BRACKET

CAGE NUTS ON THE CROSSBEAM

55 mm

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� Insert the cage nuts into of the adjustable crossbeamsecure the sill support brackets and thebrackets for the lower section of the framework. For every door, use 3 support brackets, mountingopening part of the door

� Place the adjustable crossbeam checking that there is a 55mm distance between the lowest part of the sill and the upper part of the crossbeam. Secure the crossbeam with the provided screws.

� Fix the lower support bracket for the doorframe as shown in pic.

WARNING: Remember to insert the cage nuts

before placing the adjustable crossbeam.Inserting them with the adjustable crossbeam already in place can be

NOTE: For some doors, mounting accessories

be different from those represented in this manual.

AND LOWER SIDE OF THE DOORFRAME

Pic. 16.7

Pic. 16.6

ADJUSTABLE CROSSBEAM

FLOOR

DOOR EDGE FIXING BRACKETS

DOOR EDGE

DOOR EDGE SUPPORT BRACKET

CAGE NUTS ON THE CROSSBEAM

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into the rectangular holes of the adjustable crossbeam, in order to

support brackets and the fixing brackets for the lower section of the

For every door, use 3 threshold mounting them on the

door (Pic. 16.6) Place the adjustable crossbeam checking that

55mm distance between the lowest and the upper part of the

Secure the threshold to the crossbeam with the provided screws.

the lower support bracket for the doorframe as shown in pic. 16.7

Remember to insert the cage nuts the adjustable crossbeam.

Inserting them with the adjustable crossbeam be difficult.

mounting accessories may be different from those represented in this

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HEADER

Pic. 16.9

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� Align the cage nuts inside the the fixing holes of the header.

� Fix the header with the cage nutsto check the header positioning

� Depending on the header, fixing brackets be provided to secure the header to the adjustable crossbeamremember to insert the cage nuts in the crossbeam holes. (Pic.

� Complete the mounting of the header by fixing it to the bracket.

WARNING: Remember to insert the cage nuts

before placing the adjustable crossbeam. Inserting them with the adjustable crossbeam already in place can be

NOTE: For some doors, mounting accessories

be different from those represented in this manual.

HEADER

SQUARE CAGENUTS

HEADER MOUNTING

Pic. 16.9

Pic. 16.8

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Align the cage nuts inside the lintel slots to the fixing holes of the header. Fix the header with the cage nuts. We advise to check the header positioning. (Fig 16.8) Depending on the header, fixing brackets may

to secure the header to the adjustable crossbeam. If this is the case, remember to insert the cage nuts in the

Pic. 16.9) Complete the mounting of the header by fixing

WARNING: Remember to insert the cage nuts the adjustable crossbeam.

Inserting them with the adjustable crossbeam already in place can be difficult.

mounting accessories may be different from those represented in this

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17. FRAMEWORK FOR AUTOMA

DOORS WITH DOOR FRAMAND TLPI CLADDING)

QUOTA DIPROGETTO

QUOTA DI

PROGETTO

Project

dimensions

Project

dimensions

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FRAMEWORK FOR AUTOMATIC DOORS WITH DOOR FRAME (TRAI

Accessor ies and mounting procedure

� Check on the project that the size and positioning of the doors are the same of the provided material.

� Place the door following (Pic. 17.1) PIANO

PAVIMENTO

PORTA

Pic. 17.1

DOOR

FLOOR

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and mounting procedure

Check on the project that the size and positioning are the same of the provided

the project dimensions.

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� Fix the door sill as shown in pic. 17.2 � For the fixing, refer to pic. 16.6 and pic. 16.7 of

WITHOUT DOOR FRAME”

WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting th

adjustable crossbeam already in place can be difficult.

NOTE: For some doors, mounting accessories

DOOR SILL FIXING

BRACKETS

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For the fixing, refer to pic. 16.6 and pic. 16.7 of chapter 16, “FRAMEWORK FOR AUTOMATIC DOORS

WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting thadjustable crossbeam already in place can be difficult.

mounting accessories may be different from those represented in this manual.

Pic. 17.2

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FRAMEWORK FOR AUTOMATIC DOORS

WARNING: Remember to insert the cage nuts before placine the adjustable crossbeam. Inserting them with the

may be different from those represented in this manual.

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� Depending on the door type,

the adjustable crossbeam or to the doorframe lintel.

� Depending on the header, fixing brackets be provided to secure the header to the adjustable crossbeamremember to insert the cage nuts in the crossbeam holes. (Pic. 17.3)

WARNING: Remember to insert the cage nuts

before placing the adjustable crossbeam. Inserting them with the adjustable crossbeam already in place can be

NOTE: For some doors, mounting accessories

be different from those repremanual.

� Place the uprights and the doorframe as shown in pic. 17.4

� For the the doorframecheck pic. 16.2, 16.3chapter “FRAMEWORK FOR AUTOMATIC DOORS WITHOUT DOOR FRAME

Pic. 17.3

MONTANTE

ARCHITRAVE

UPRIGHT

LINTEL

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Depending on the door type, fix the header to crossbeam or to the doorframe

Depending on the header, fixing brackets may to secure the header to the

adjustable crossbeam. If this is the case, remember to insert the cage nuts in the

(Pic. 17.3)

WARNING: Remember to insert the cage nuts the adjustable crossbeam.

Inserting them with the adjustable crossbeam already in place can be difficult.

mounting accessories may be different from those represented in this

Place the uprights and the lintel of the doorframe as shown in pic. 17.4

For the the doorframe mounting accessories, 16.3, 16.4 and 16.5 in the

FRAMEWORK FOR AUTOMATIC DOORS WITHOUT DOOR FRAME”

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18. DOOR SIDE CLADDING

REGOLINO

REGOLINO

Pic. 18.2

Pic. 18.1

TRAI GLASS OVERDOOR

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Accessor ies

� Align the support bracket for the horizontal profiles with the cage of the doorframe. Set the concave part of the duct (Pic. 18.1)

� The sliding of the cage nut allows different regulations for glass positioning.

� Place the horizontal profiles and fix them to the bracket. Remember to use the notched washers. (Pic. 18.2)

REGOLINOESTERNO

REGOLINOINTERNO

TRAI GLASS OVERDOOR

EXT.

FIXING PROFILE

INTERNAL

FIXING

PROFILE

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Accessor ies and mounting

Align the support bracket for the horizontal cage nut in the vertical duct

Set the metal wing to the concave part of the duct (Pic. 18.1)

of the cage nut allows different or glass positioning.

Place the horizontal profiles and fix them to bracket. Remember to use the notched

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Pic. 18.3

Pic. 18.4

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� The vertical fixing profiles are provided standard length. When the distance between the crossbeam and the framework is set, cut the profiles considering tlintel as shown in Pic. 18.3

� It is necessary to drill near the frame work to fix the vertical fixing profiles

� Steel door cladding comes with a special overdoor panel. Mounting must be done as shown in pic. 18.4 drilling between the panel and the upright near the

Pic. 18.3

TLPI PLATE OVERDOOR

Pic. 18.4

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The vertical fixing profiles are provided in a . When the distance between

the crossbeam and the framework is set, cut the profiles considering the distance from the

. 18.3 It is necessary to drill near the frame work to fix the vertical fixing profiles

Steel door cladding comes with a special Mounting must be done as

shown in pic. 18.4 drilling between the panel near the lintel.

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e

19. ROOF INDOOR ROOF

Pic. 19.1

OUTDOOR ROOF

EXTERNAL PANEL

CENTRAL PANEL

SHORT PLATE

STRUCTURE

ANGLE BRACKETS

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INDOOR ROOF

� After completing the assembly of the crossbeams at the top, insert the roof panels using M8 screws as shown in Pic. 19.1

� To mount an outdoor roof, follows

� Align the short platecrossbeam and secure with screws, plain washers and M8 nuts.

� To ensure that the roof is inclined, place and fix a spacer bracket on the opposite crossbea

� Fix the long bent plate bracket.

� Fix the angle brackets for the roof panels� Rivet the cover panels on the guide holes.

EXTERNAL PANEL

SPACER BRACKET

LONG PLATE

ANGLE BRACKETS

Via Raspini, 26 10036 Settimo T.se (TO) Tel. 011.8014701 Fax. 011.8972090 rev.

02

13/11/2015

i n fo@indas t r ias r l . i t pag. 31 di 31

the assembly of the crossbeams insert the roof panels using M8 screws

19.1

To mount an outdoor roof, please proceed as

Mounting procedure

Align the short plate to the holes in the horizontal crossbeam and secure with screws, plain washers and M8 nuts. To ensure that the roof is inclined, place and fix a spacer bracket on the opposite crossbeam. Fix the long bent plate to the holes of the spacer

brackets for the roof panels Rivet the cover panels on the guide holes.