At your service - worldwide
ARGENTINATel.: +54 9 11 [email protected]–––––––––––––AUSTRALIA – Romheld Australia Pty. Ltd.30/115 Woodpark RdSmithfield N.S.W 2164Tel.: +61 2 [email protected]–––––––––––––AUSTRIA – B-S-D Spanntechnik GmbHSportplatzstrasse 313385 MarkersdorfTel.: +43 2749 [email protected]–––––––––––––BALTIC STATES – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]–––––––––––––BELGIEN – AFMECH S.A.Nieuwpoortlaan 93600 GenkTel.: +32 89 [email protected]–––––––––––––BRAZIL – Tünkers do Brasil Ltda.Avenida Casa Grande, 850 – Galpão 6, 11 e 13Bairro: Casa grande09961-350 – Diadema - São PauloTel.: +55 11 [email protected]–––––––––––––CHINA – TÜNKERS ChinaTuenkers Machinery & AutomationTechnology Co., Ltd. ShanghaiBuilding 4, No. 768 Chenxiang Road,Jiading District, Shanghai P.R.China, 201802Tel.: +86 21 [email protected] Offices: Changchun, Nanjing, Chengdu, Beijing, Wuhan, Gouangzhou–––––––––––––CZECH REPUBLIC – Vertriebsbüro Ost Markt 11D-07426 KönigseeTel.: +49 36738 [email protected]
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9 Modules for Automation
1. Clamping
2. Positioning
3. Moving
4. Forming
5. Conveying
6. Gripping
7. Rotating
8. Welding
9. TransportingId.-Nr. 293644 · 1/2016
5. Conveying
Belts for conveying of single parts, e.g. for linking of production cells.
Who are TÜNKERS?
Together with our 850 staff members worldwide, we share the enthusiasm for technology constantly striving for the better more innovative solution.
This is another reason why our products are not standard merchandise but “home grown“, invented, constructed, produced and marketed by us – always in a close dialog with our customers, OEMs, plantconstructors and engineering offices.
Even though the complexity of these systems is continuously rising, the automation lines are in essencealways based on the same functions of clamping, processing and transporting.
It is our aim to hand you an industrial-suited construction kit for the 9 standard functions within the roboticenvironment, with robust, maintenance-free components, designed for the extreme operating conditionsof large-batch production in the automotive industry and the supply industry.
Our construction kit �
Everything apart from the robot: TÜNKERS supplies the required modular elements for complex systems and fixtures in automation technology as well as turnkey solutions.
With turnkey modules already equipped with drive, transmission, process control and adequate interfaces, which therefore completely cover a function such as clamping or conveying – these TÜNKERSEXPERT modules create the basis for efficient plant technology:
Fasteras the modelling of systems can be achieved much faster due to the consequent use of ready components;time-consuming special solutions become redundant.
Saferas in essence the tried and tested is always resorted to – the functional module.
And more flexiblebecause standards can be easily recomposed and adjusted to changing framework conditions.
9 TÜNKERS EXPERT Functional modulesIt is our objective to continue optimising and enlarging this construction kit with a range of componentsas broad as possible for you. A product range which grows by a new idea each day and by a new product every week, in accordance with our business philosophy, which is also documented by our morethan 150 worldwide patents.
1. Clamping
Tools for holding the Components correctly positioned in the fixture.
2. PositioningCylinders which define the component positionin relation to the fixture e.g. by meansof centring pins, endstops etc.
3. Moving
Moving of assemblies, fixtureelements with swiveland linear units.
4. Forming
Tools for processingcomponents by punching, markingand joining operations.
8. Welding
Compact weldingtongs based on toggle-joint clamps.
6. Gripping
Gripper system inmodular design, alternatively in aluminium, steel orcarbon technology.
7. RotatingIndexed rotating units as turntables,trunnion drives andmini gearing systemsfor indexed moving of entire fixture systems.
9. Transporting
Conveying systemsfor transporting complete assemblies/chassis and bodyframeworks.
Our construction kit
9 Modules for Automation1. Clamping Manual clamp
HKC 50Manual clamp withpneumatic headMK 50/63
Mini clampPKS 16-25, K16-25
Pneumatic gripper APG 40
Pneumatic gripper GN 40 AS
Vario clamp V 50/63/80
Alpha clamp APH 40-80
Eco clampECO 40-80
Electric clamp EK 40-80 Dual-arm clampK 40/63 AS
Underbody clampK 32/60 UZ
4. Forming C-frame punch unitCBMZ
Toggle lever punchunit PFS 400/900
Number marking unit PFS 400 P
Servo-Piercing unit Servo-Clinching unit
Hydraulic doublepunch unit HFS 80-80 S
Shock tower punchunit
Clinching gun withElectric drive
Compact Hammingunit
C-Frame unit for press nuts
7. Rotating rotary tables with flexible indexing (EDH series)
rotary tables with fixedindexing (EDX series)
Heavy-duty ring tables(EDH series)
Simplex rotary table Simplex trunnion drive
EGV windmill for flexible underbody production line
Lift-Turn-Ssystem
Trunnion drive withtool carrier
Palett Tool Changing System
8. Welding Miniature weldingtongs
Miniature weldingtongs
Welding clamp Welding clamp withtransformer
Pedestal weldingtongs
Robotic welding tongs
C-welding tongs
5. Conveying Chain conveyor
Special split belt designfor door conveying
AFS pallet accumulating conveyor
AFP Paternoster AFS pallet accumulating conveyor 90°
AFTV vertical chainconveyor
DKN conveyor system
6. Gripping Tubular gripper system
Detail of pin retractoron Eurogripper
Eurogripper system
Carbon gripper system Stingray Detail of clamp in carbon frame
Detail of clamp on Eurogripper
Detail of pin retractoron tubular gripper
Detail of clamp on tubular gripper
9. Transporting Lift powered beds
Skid cross transvers Dual box lifter
Monorail Shuttle Lift and rotate unit
Lift and stuff system 7th axis for Robots
2. Positioning Manual push-rodclamp ML 40
Manual retractable locating pin unit
SZM 40
Mini-Retractable locatingpin cylinder SZK 30.8
Retractable locatingpin cylinder SZK 40-80
Locating pin cylinderin tandem design
SZKT 40
Linear cylinder withtoggle-joint system
SZV 40/60
Dual linear cylinder SZKD 63.5
Dual linear cylinderwith toggle-joint system
SZVD 50
Compact shot pin unitSA 50
Standard shot pin unitSAN 40-80
Multi-force cylinderMZ40-80
3. Moving Mini SlideLE 15/30
Combined clampingunit ZWL/ZWR
Swivel bracket KSW 63
Swivel unit KS 125-200
Electro-Globoid Swivelunit EGS 125-500
Pneumatic linear unitLE 60
Heavy-duty linear unitLE 100/200
Lift table HT 80
Lift unitMZVD 40/63
Penumatic rotary tables
TD 215/300
Electrical linear unitELE 60
TÜNKERS® Maschinenbau GmbH · Am Rosenkothen 4-12 · DE-40880 RatingenTelephone 02102 4517-0 · Fax 02102 4517-9999 · [email protected] · www.tuenkers.de
QS according to VDA 6, part 4 + DIN EN ISO9001:2000
System for setting of studs