9
W930L-WCN B0015D3YP4 9"W x 30"H Wall B27-WCN B0015D3ZRG 27"W x 34 1/2"H Base W1230L-WCN B0015D3YW2 12"W x 30"H Wall B30-WCN B0015D3ZS0 30"W x 34 1/2"H Base W1530L-WCN B0015D3YZE 15"W x 30"H Wall B33-WCN B0015D83FK 33"W x 34 1/2"H Base W1830L-WCN B0015D1X3Y 18"W x 30"H Wall B36-WCN B0015D3ZSU 36"W x 34 1/2"H Base W2130L-WCN B0015D5Y6G 21"W x 30"H Wall SB30-WCN B0015D3ZT4 30"W x 34 1/2"H Sink Base W2430-WCN B0015D3Z9E 24"W x 30"H Wall SB36-WCN B0015D3ZTO 36"W x 34 1/2"H Sink Base W2730-WCN B0015D3Z9O 27"W x 30"H Wall BD15-WCN B0015D3ZVW 15"W x 34 1/2"H Base Drawer W3030-WCN B0015D5Y8O 30"W x 30"H Wall BD18-WCN B0015D1XJI 18"W x 34 1/2"H Base Drawer W3330-WCN B0015D1X7K 33"W x 30"H Wall BBCU39L-WCN B0015D5YPM 30"W x 34 1/2"H Base Blind Left W3630-WCN B0015D3ZCG 36"W x 30"H Wall BBCU39R-WCN B0015D83M8 30"W x 34 1/2"H Base Blind Right WBCU2730L-WCN B0015D3ZDA 24"W x 30"H Wall Blind Left EZR36SSL-WCN B0015D3ZZS 36"W x 34 1/2"H Super Susan WBCU2730R-WCN B0015D3ZEO 24"W x 30"H Wall Blind Right U182484L-WCN B0015D400M 18"W x 84"H Utility WA2430L-WCN B0015D1X8O 24"W x 30"H Wall Angle VSB2421-WCN B0015D83O6 24"W x 21"D x 32 1/2"H Vanity Sink Base W3015-WCN B0015D3ZGM 30"W x 15"H Wall VSB3021-WCN B0015D4034 30"W x 21"D x 32 1/2"H Vanity Sink Base W3018-WCN B0015D1XA2 30"W x 18"H Wall VSB3621-WCN B0015D403Y 36"W x 21"D x 32 1/2"H Vanity Sink Base W3615-WCN B0015D837S 36"W x 15"H Wall VBD1221-WCN B0015D83Q4 12"W x 21"D x 32 1/2"H Vanity Base Drawer B9L-WCN B0015D3ZJO 9"W x 34 1/2"H Base VBD1521-WCN B0015D406G 15"W x 21"D x 32 1/2"H Vanity Base Drawer B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H B15L-WCN B0015D3ZLM 15"W x 34 1/2"H Base FS84-CN B0015D1XSE Filler Strip 3"W x 84"H B18L-WCN B0015D3ZNU 18"W x 34 1/2"H Base MTK8-CN B0015D83SM Matching Toe Kick 8' B21L-WCN B0015D83D2 21"W x 34 1/2"H Base CM8-CN B0015D5YXY Crown Molding 8' B24-WCN B0015D83DM 24"W x 34 1/2"H Base SD1313-WCN-FP B0016JHO0S Sample Door 13" x 13" ITEM ASIN # CABINET DESCRIPTION QTY. ITEM ASIN # CABINET DESCRIPTION QTY. WESTPORT ORDERING CHECKLIST Cinnamon Westport 1) Refer to your design 2) Record the quantity of each item required 3) Search the ASIN # on Amazon and enter the required quantity into shopping cart. ORDERING IS SIMPLE!

Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

  • Upload
    others

  • View
    1

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

W930L-WCN B0015D3YP4 9"W x 30"H Wall B27-WCN B0015D3ZRG 27"W x 34 1/2"H Base

W1230L-WCN B0015D3YW2 12"W x 30"H Wall B30-WCN B0015D3ZS0 30"W x 34 1/2"H Base

W1530L-WCN B0015D3YZE 15"W x 30"H Wall B33-WCN B0015D83FK 33"W x 34 1/2"H Base

W1830L-WCN B0015D1X3Y 18"W x 30"H Wall B36-WCN B0015D3ZSU 36"W x 34 1/2"H Base

W2130L-WCN B0015D5Y6G 21"W x 30"H Wall SB30-WCN B0015D3ZT4 30"W x 34 1/2"H Sink Base

W2430-WCN B0015D3Z9E 24"W x 30"H Wall SB36-WCN B0015D3ZTO 36"W x 34 1/2"H Sink Base

W2730-WCN B0015D3Z9O 27"W x 30"H Wall BD15-WCN B0015D3ZVW 15"W x 34 1/2"H Base Drawer

W3030-WCN B0015D5Y8O 30"W x 30"H Wall BD18-WCN B0015D1XJI 18"W x 34 1/2"H Base Drawer

W3330-WCN B0015D1X7K 33"W x 30"H Wall BBCU39L-WCN B0015D5YPM 30"W x 34 1/2"H Base Blind Left

W3630-WCN B0015D3ZCG 36"W x 30"H Wall BBCU39R-WCN B0015D83M8 30"W x 34 1/2"H Base Blind Right

WBCU2730L-WCN B0015D3ZDA 24"W x 30"H Wall Blind Left EZR36SSL-WCN B0015D3ZZS 36"W x 34 1/2"H Super Susan

WBCU2730R-WCN B0015D3ZEO 24"W x 30"H Wall Blind Right U182484L-WCN B0015D400M 18"W x 84"H Utility

WA2430L-WCN B0015D1X8O 24"W x 30"H Wall Angle VSB2421-WCN B0015D83O6 24"W x 21"D x 32 1/2"H Vanity Sink Base

W3015-WCN B0015D3ZGM 30"W x 15"H Wall VSB3021-WCN B0015D4034 30"W x 21"D x 32 1/2"H Vanity Sink Base

W3018-WCN B0015D1XA2 30"W x 18"H Wall VSB3621-WCN B0015D403Y 36"W x 21"D x 32 1/2"H Vanity Sink Base

W3615-WCN B0015D837S 36"W x 15"H Wall VBD1221-WCN B0015D83Q4 12"W x 21"D x 32 1/2"H Vanity Base Drawer

B9L-WCN B0015D3ZJO 9"W x 34 1/2"H Base VBD1521-WCN B0015D406G 15"W x 21"D x 32 1/2"H Vanity Base Drawer

B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H

B15L-WCN B0015D3ZLM 15"W x 34 1/2"H Base FS84-CN B0015D1XSE Filler Strip 3"W x 84"H

B18L-WCN B0015D3ZNU 18"W x 34 1/2"H Base MTK8-CN B0015D83SM Matching Toe Kick 8'

B21L-WCN B0015D83D2 21"W x 34 1/2"H Base CM8-CN B0015D5YXY Crown Molding 8'

B24-WCN B0015D83DM 24"W x 34 1/2"H Base SD1313-WCN-FP B0016JHO0S Sample Door 13" x 13"

ITEM ASIN # CABINET DESCRIPTION QTY. ITEM ASIN # CABINET DESCRIPTION QTY.

WESTPORT ORDERING CHECKLIST

CinnamonWestport

1) Refer to your design2) Record the quantity of each item required3) Search the ASIN # on Amazon and enter the required quantity into shopping cart.

ORDERING IS SIMPLE!

Page 2: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

framed construction details

Framed Construction Details

1 INTERIOR Light maple print laminated to 1/2" plywood provides sanitary, wipe clean finish

2 FACE FRAME 3/4" solid oak or maple doweled & joint glued

3 END PANELS 1/2" plywood with matching wood veneer exterior and light maple print interior

4 FLOOR & CEILING 1/2" Plywood with light maple print both sides captured by end panels

5 BACK 1/2" plywood with light maple print one side captured by end panels

6 CORNER BLOCKS Plastic corner blocks installed in all base cabinets providing additional stability and

secure countertop attachment

7 INSTALLATION RAIL 3/4" solid wood insures secure attachment to wall

8 SHELVES 5/8" wood veneer plywood with matching wood veneer edge banding. Base shelves

are 1/2 depth.

9 SHELF SUPPORTS Clear, high strength plastic with locking top tab to prevent shelf tip. Provides for

easy shelf adjustment.

10 DOORS Stylish doors available in oak & maple featuring finger pull routing eliminating the

need for decorative hardware, unless desired.

11 HINGES Fully concealed, 110 degree opening featuring multiple adjustments for ease of

alignment

12 RUNNERS/GLIDES

Drawers and roll-out trays have epoxy coated,

under mount suspension system with 75 lb. load capacity and smooth closing

operation

13DRAWERS & ROLL-OUT

TRAYS

5/8" solid hardwood, four-sided dovetail with 1/4" captured plywood floor all

finished with clear top coat to match cabinet interior

14 DRAWER FRONTS Stylish drawer fronts available in oak & maple featuring finger pull routing

eliminating the need for decorative hardware, unless desired

15 TOE KICK 1/2" plywood secured between end panels. Provides solid backing for installation of

matching toe kick or other materials such as ceramic, vinyl, etc.

Page 3: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

Customers are responsible for providing accuratemeasurements of their kitchens. We recommend thatyour installer measure for you before you placeyour order.

FLOOR PLAN

Before any planning can start you must know theexact dimensions available to work with. Using themeasuring procedure illustrated, carefully prepare asimple floor plan of your existing kitchen.

Your completed floor plan should resemble the diagramshown below. Make sure you show exact locationsof doors, windows, hood vents, exhaust, gas line,water line, drains, switches' outlets, light fixtures, andheat vents. Double check all measurements.

EXAMPLE DOOR PLAN

Measuring Procedure

Using a tape measure and graph paper, measure asoutlined below.

Horizontal Measurement

1) Measure from wall to wall at 36" height.

2) Measure from corner to window or door opening.

3) Measure across opening from trim edge totrim edge.

4) Measure from edge of trim to far wall.Compare sum of #2, #3 and #4 measurements tostep #1.

5) Mark exact location of water, drain, gas lines andelectrical outlets and switches on drawing.

6) Measure from wall to wall above window and compare

Vertical Measurement

7) Measure from floor to window sill8) Measure from window sill to top of window9) Measure from top of window to & ceiling.10) Measure from floor to ceiling - Compare to

sum of #7, #8 and #9

Appliances vary in size. Make sure you have left enoughroom for new or existing appliances to fit. Some largeside by side refrigerators need additional room for slideout drawers and shelves. Check with your appliancesuppler to confirm opening size requirements.

WALL A

WALL B

HOW TO MEASURE YOUR KITCHEN

fphillips
Stamp
Page 4: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

Customer Name:

Customer Phone:

Instructions: Each Block = 6" - Scale Drawing Grid forKitchen Layout

fphillips
Stamp
Page 5: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

STEP 1. Remove Existing Kitchen

Shut off all existing water, power and utility lines. Remove existing appliances (stove, oven,refrigeration, sink, and dishwasher). It is best to move these out of the kitchen for easier accessto the work area while the remodeling is being done. Remove old cabinets and counter tops.Remove any moldings from the walls where cabinets are to be installed.

NOTE: IF YOU ARE UNFAMILIAR OR UNSURE OF HOW TO HANDLE UTILITYCONNECTIONS, HAVE A QUALIFIED PROFESSIONAL PERFORM THESE DUTIES.

STEP 2. Uneven Floors and Walls

Some floors and walls have uneven (high or low) spots, which will affect the installation. It willbe necessary to locate these uneven areas and shim or scribe cabinets in order to make theinstallation plumb, true and square. Use the following procedures to identify your uneven areas.

FLOORS

Using a straight 2 x 4 and carpenter’s level, find the high point of the floor (See Illustration A). Check all around the room within 24” of the wall where base cabinets will be attached. Fromthe high point, mark a level horizontal line with a marker along the straight edge on the wallswhere the cabinets will be attached. Thiswill be called the base level line. From thebase level lines you just marked, measureup 34 1/2” and mark another level horizontalline for the base cabinets and 84”, 90” or96” for the tall and wall cabinets (dependingon the height of the tall and wall cabinets). The top of your base, tall and wall cabinetswill be located on these marks.

WALLS

Mark the outlines of all the cabinets on the wall to check actual cabinet dimensions against yourlayout to confirm that the kitchen design used will work (See Illustration B).NOTE: When measuring the wall space, be sure to use the cabinet front frame dimension andnot the box dimension. The front frame of the cabinet overhangs the box by 3/16” on each end. Therefore, any measurements on the wall must coincide with the front frame measurements ofeach cabinet.

Using a 2 x 4 and a carpenter’s level,check the walls for uneven spots. Wallunevenness can cause cabinets to bemisaligned resulting in racking ormisalignment of the doors and drawerfronts. At the point where these unevenspots interfere, high spots should beremoved by scraping and sanding off theexcess plaster or sheet rock. Low spotsshould be shimmed with pieces ofwood shims.

Illustration A

Illustration B

Page 6: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

STEP 3. Finding the Studs

Locate the wall studs with the use of a magnetic stud finder or by tapping on the wall gently tofind a “solid” sound. Verify the position of your studs by driving a small finishing nail into thewall. Make sure that you do this in an area that willbe covered up by a cabinet. Mark all the studs onthe walls that cabinets will be installed (See IllustrationC).

You are now ready to begin the installation of yournew cabinets. First you must remove all of the doorsand drawers from your cabinets.

STEP 4. Installation of the Corner Wall Cabinet

Nail a 1” x 2” wood furring strip with its bottom edge on the tall or wall cabinet line that youpreviously marked. You must begin your installation in a corner. Measure from the corner tothe first stud mark and transfer the measurement to theinside of the cabinet to be installed. Repeat this stepfor each and every stud. Now drill a 3/16” hole throughthe hang rail inside of the cabinet 3/4” down from thetop and 3/4” up from the bottom. Raise the cabinet upinto place against the 1” x 2” wood furring strip andsupport it underneath with a wood t-brace made fromscrap lumber (See Illustration D). Fasten the cabinetto the wall with #8 x 2 1/2” wood screws. Do not fullytighten the screws.

NOTE: When installing a blind wall cabinet, makesure the cabinet is pulled out from the wall theappropriate distance as called for in your kitchenplan. See Specifications book for blind cabinetinstallation instructions.

STEP 5. Installation of the Next Wall Cabinet

Follow instructions in Step #4 to hang the next wall cabinet. Again,do not fully tighten the screws. Using two C-clamps, align thevertical stiles of the adjoining cabinets and hold tightly together.Drill pilot holes at hinge level through the stile of the second cabinetand just barely into the stile of the first cabinet. Using #8 x 2 1/2”wood screws, tighten securely (See Illustration E). Then, aftermaking sure both cabinets are plumb and level, shimming wherenecessary, tighten all screws securely to the wall. Now continuethis procedure around the room. It is important to secure all cabinetstogether before shimming for plumb and level. Only then shouldyou screw the cabinets tightly to the wall.

Illustration C

Illustration D

Illustration E

Page 7: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

STEP 6. Installing Fillers

Fillers are needed to take up odd dimensions when cabinets are installed next to a wall. Theyalso allow clearance for doors and drawers to operate properly when turning a corner with ablind corner cabinet. A filler may have to be cut tosize when used to take up an odd dimension next toa wall. Hold the filler in place, turn it over and on theback side make a pencil mark at top and bottom whereit should be cut. Join the two marks with a pencil lineand saw along that line. Put the filler in place anddrill a pilot hole at hinge level through the cabinet stileand into the filler. Attach filler to the adjacent cabinetby fastening together with three #8 x 2 1/2” woodscrews (See Illustration F).

STEP 7. Installation of the Base Cabinets in the Corner

WHEN USING A CORNER BLIND CABINET proceed as follows: Shim so the top of the cabinetis at the 34 1/2” mark on the wall. Attach loosely to the wall by screwing into the wall studsthrough the hanging rail with #8 x 2 1/2” wood screws as previously described. Attach filler tothe adjacent cabinet and fasten the two cabinets together also using the same procedures(See Illustration G).

NOTE: When installing a blind base cabinet,make sure the cabinet is pulled out fromthe wall the appropriate distance as calledfor in your kitchen plan. See Specificationsbook for blind cabinet installationinstructions.

WHEN USING A ROTATING OR EASY REACHCORNER BASE attach the adjacent cabinetsto the carousel by drilling a pilot hole at hingelevel through the stile of the adjacent cabinetsinto the stiles of the carousel. Screw togetherusing #8 x 2 1/2” wood screws. Place the threecabinets as one unit into the corner and fastento the wall through the hanging rail of the twoadjacent cabinets, as previously described(See Illustration H). Install countertop supportbraces as shown on the wall at the 34 1/2”horizontal base cabinet level line.

WHEN USING A BASE CORNER FILLERfasten the two adjacent cabinets to the filler bydrilling through the stile at hinge level of thecabinets into the base corner filler. Screwtogether. Place the three pieces into the corneras one unit and attach to the wall though thecabinet hanging rail as previously described.

Illustration F

Illustration G

Illustration H

fphillips
Stamp
Page 8: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

Now make sure all cabinets are plumb and level. Shim where necessary and tighten all screws(See Illustration I). Install countertop braces asshown on the wall at the 34 1/2” horizontal basecabinet level line.

STEP 8. Installing the Next Cabinet Using the Same Procedure

The remaining base cabinets are installed in the same manner. Using the two C-clamps,align stiles, drill and screw together as described in Step 5. proceed around the roommaking sure all cabinets are plumb and level, shimming where necessary. Then tightenall screws (See Illustration J).

STEP 9. Countertop Installation

Carefully place new countertop on cabinets. Attach countertops by screwing throughthe pre-drilled cabinet corner braces (See illustrations K and L).

Illustration I

Illustration J

Illustration K

Illustration L

Page 9: Westportecx.images-amazon.com/images/I/B1eMt7ubesS.pdf · 2008. 5. 20. · B12L-WCN B0015D5YH0 12"W x 34 1/2"H Base FS30-CN B0015D1XRK Filler Strip 3"W x 30"H ... simple floor plan

STEP10. Trim and Molding

Trim molding is used to trim out cabinetry where cabinetsmeet an adjacent wall, soffit, or ceiling. Carefully measureand cut to proper length. When moldings meet at a 45-degree angle, use your miter box for a proper cut. Usesmall finish nails or a pin nailer to attach the molding tothe face frame of the cabinet (See Illustration M).

STEP 11. Final Touch-up and Door Adjustment

Now that your have finished installing your beautiful newkitchen, you may notice a few things such as misaligneddoors, minor nicks, or scratches. Make all adjustmentsnecessary to bring doors and drawers into perfect alignment. Make sure all screws are tight. Then touch-up any nicksor scratches that may have occurred during shipping andhandling or cabinet installation. A touch-up kit is availablefrom your dealer.

STEP 12. Trouble Shooting

The factory has very strict inspections, but problems can happen during the shippingand handling procedures, as well as during the installation. All these problems are notthe fault of the cabinet manufacturer. We have listen below several common problemsand causes, with simple solutions.

Illustration M

CAUTION:Self-cleaning appliances are cleaned byintense heat during the cleaning cycle. If theoven door gasket does not seal properly,intense heat may escape from the appliance. Removal of adjacent doors and drawers isrecommended prior to oven cleaning.

Door HardwareNOTE: Don’t allow screw headsfrom door hardware to scratchface frames. To avoid this,countersink screw heads so theycan’t strike face frame.

1. Remove drawer and position glide near center.

2. Insert drawer back on track.This should fix alignment.

Problem Situations Possible Cause Solution

Large gaps on top orbottom of door againstface frame

1. Hinge needs adjustment orcabinet out of square.

2. Very dry conditions can causedoor to warpage.

Double doors do notline up top or bottom.

Drawer face panel willnot fit flush againstcabinet.

1. Check cabinet alignment for level and plumb. Adjust

cabinet and door hinge.2. Try to control humidity level at 35º.

Cabinets mounted on wallcrooked or out of square.

Drawer track glide out ofadjustment.

1. Loosen screws and use shims to align cabinet.

2. Loosen door hinge screws and adjust.