7/30/2019 MH Opel Corsa GB
1/2
Eve we ci drives re ultr low-mi-
tece d imress wit teir extremelylo service life, t some oit tey
eed tobe relced. For te Oel Cors D 1.3 CDTI66 KW eie s well, you c
rely o tei-qulity recisio comoets fromRUVILLE, your system
secilist.
During repair work, both general as well asspecic procedures
have to be followed for
the respective components.
Veicle-secic istlltio istructios:
Specic installation instructions apply to all engine components
of the
Opel Corsa D 1.3 CDTI 66 KW. The instructions are described in
more detail
in the following.
Bsic istlltio istructios:
Disconnect the battery
Important note: For vehicles equipped with ESP systems, the
steering
angle sensor has to be recalibrated each time the battery is
disconnected!
Remove the spark plugs so that the engine can be rotated more
easily
Unless otherwise specied, do not rotate the engine in the
reverse direction
of the engine running directionObserve the tightening
torques
Only rotate the engine using the crankshaft wheel, do not use
the
camshaft wheels
Do not rotate the crankshaft wheel or camshaft wheels if a chain
is not
mounted.
KnOW-hOW In DETaIL pagE 1
Each new model line or series comes with a new set of
installation specications
or the chassis. RUVILLE passes on this up-to-date knowledge to
auto repair
garages. For more information about our training courses, visit
www.ruville.de or
contact our technical trainer, Remo Schnsee, directly at
[email protected]
WE pROVIDE hanDS-On, pRaCTICaL TRaInIng
gEnERaL InSTRUCTIOnS aLL RUVILLE ChaIn DRIVE COMpOnEnTS
FOR ThE OpEL CORSa D 1.3 CDTI 66 KW
KNOW-HOWINDETAILCANALSO
BE
DOWNLOADEDONLINEAT
WWW.RUVILLE.DESERVICE
DOWnLOaDS
TEChnICaLInFORMaTIOnEngInECOMp
OnEnTS
FORThEOpELCORSaD1.3CD
TI66KW
nSTRUCTIOnS FOR SpECIFIC COMpOnEnTS
article no. Descritio
3458003 Tensioner element
3458004 Guiding rail
3458008 Timing chain
3458006 Sprocket
3458007A1 Sprocket
3453014 Tensioner rail
1x Sealing (included in kit 3458010SD)
1x Sealing ring (included in kit 3458010SD)
3458010SD Timing chain kit: Complete kit with seals
3458010S Timing chain kit: Complete kit
3458011S Timing chain kit: Small kit
OpELCORSaD
1.3CDTI66KW
EngInE
OUR nEW ChaIn DRIVES: an OVERVIEW nEW
Model Kit article no.
Mercedes A-Class, Vaneo 3451001S
Nissan Almera, Primera, Pathnder 3468037S
Nissan Almera, Primera, Pathnder; Volvo 3468038S
BMW 5, 7, 8 series 3455037S
Ford Fiesta, Ka 3452023S
Opel Astra, Omega, Vectra; Saab 9-3 3453029S
Opel Astra, Omega, Vectra; Saab 9-3 3453030S
Opel Corsa D 1.3 CDTI 66 KW
7/30/2019 MH Opel Corsa GB
2/2
procedure for relci te timi ci kit:
1. Dismount and remove the oil sump.
2. Dismount the pressure accumulator bracket.
Important note: To avoid damaging the high pressure pipes,
the
pressure accumulator must not be subjected to any external
force
after being dismounted.
3. Remove the locking screws from the camshaft housing (1).
4. Mount the EN-46781 camshaft locking tools (2).
5. The ats of the EN-46781 camshaft locking tools have to be in
a
horizontal position.
Important note: The alignment of the ats has to be indicated
with colour
markings before mounting the EN-46781 camshaft locking tools
(3).
6. Rotate the engine slowly in the engine running direction
until you can hear
the EN-46781 camshaft locking tools EN-46781 lock into place.
Makesure that the locking tools do not turn or twist out of
position during this
procedure.
7. Insert the locking pin for the EN-46785 crankshaft into the
drill hole of
the transmission bell housing.
Important note: Position the locking pin by gently rotating the
central
bolt in the ywheel.
8. Dismount the crankshaft vibration damper.
9. Remove the ange for the crankshaft vibration damper using
the
KM-662-C tool.
Important note: The central bolt has a left-hand thread.
10. Dismount the water pump.
11. Dismount the timing cover.
13. Before mounting the new components, clean all contact and
installation
surfaces until they are free of oil and grease.
14. Mount all chain drive components and fasten them using the
correct
tightening torques.
15. When installing the timing cover, the timing case must be
centred on the
crankshaft using the EN-46775 centring pin (1).
16. Replace the radial shaft sealing ring for the crankshaft in
the timing cover
using the sealing ring included in kit 3458010SD. Wet the
sealing lip with
oil and press-t the new sealing ring using the EN-46776 adapter
(2).
17. Mount all components by reversing the procedure described
above.
Make sure to observe the tightening torques
18. Remove all locking tools.
19. Rotate the engine by 720 in the engine running
direction.
20. Check the valve timing using the locking tools for the
EN-46781 camshaft
and EN-46785 crankshaft.
KnOW-hOW In DETaIL pagE 2
1
3
12
1 2
2
ChaIn KIT FOR ThE OpEL CORSa D
1.3 CDTI 66 KW anD 8 MORE MODELS!
12. Slacken the hydraulic chain tensioner in the direction of
the arrow,
secure it with a splint (2) and dismount it. Next, loosen the
tensioner
rail and remove the timing chain together with the crankshaft
sprocket.
OpELCORSaD
1.3CDTI66KW
EngInE
BRanDnEW
