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Transp Porous Med (2011) 88:205–223 DOI 10.1007/s11242-011-9735-8 Analysis of Multiphase Non-Darcy Flow in Porous Media Yu-Shu Wu · Bitao Lai · Jennifer L. Miskimins · Perapon Fakcharoenphol · Yuan Di Received: 19 August 2010 / Accepted: 19 January 2011 / Published online: 12 February 2011 © Springer Science+Business Media B.V. 2011 Abstract Recent laboratory studies and analyses (Lai et al. Presented at the 2009 Rocky Mountain Petroleum Technology Conference, 14–16 April, Denver, CO, 2009) have shown that the Barree and Conway model is able to describe the entire range of relationships between flow rate and potential gradient from low- to high-flow rates through porous media. A Buckley and Leverett type analytical solution is derived for non-Darcy displacement of immiscible fluids in porous media, in which non-Darcy flow is described using the Barree and Conway model. The comparison between Forchheimer and Barree and Conway non-Darcy models is discussed. We also present a general mathematical and numerical model for incorporating the Barree and Conway model in a general reservoir simulator to simulate multiphase non- Darcy flow in porous media. As an application example, we use the analytical solution to verify the numerical solution for and to obtain some insight into one-dimensional non-Darcy displacement of two immiscible fluids with the Barree and Conway model. The results show how non-Darcy displacement is controlled not only by relative permeability, but also by non-Darcy coefficients, characteristic length, and injection rates. Overall, this study provides an analysis approach for modeling multiphase non-Darcy flow in reservoirs according to the Barree and Conway model. Y.-S. Wu (B ) · J. L. Miskimins · P. Fakcharoenphol Department of Petroleum Engineering, Colorado School of Mines, Golden, CO, USA e-mail: [email protected] J. L. Miskimins e-mail: [email protected] P. Fakcharoenphol e-mail: [email protected] B. Lai Department of Petroleum Engineering, University of Louisiana at Lafayette, Lafayette, LA, USA e-mail: [email protected] Y. Di Department of Energy and Natural Resources, Peking University, Beijing, China e-mail: [email protected] 123

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Page 1: 2011-C, Wu Et Al. TiPM

Transp Porous Med (2011) 88:205–223DOI 10.1007/s11242-011-9735-8

Analysis of Multiphase Non-Darcy Flow in Porous Media

Yu-Shu Wu · Bitao Lai · Jennifer L. Miskimins ·Perapon Fakcharoenphol · Yuan Di

Received: 19 August 2010 / Accepted: 19 January 2011 / Published online: 12 February 2011© Springer Science+Business Media B.V. 2011

Abstract Recent laboratory studies and analyses (Lai et al. Presented at the 2009 RockyMountain Petroleum Technology Conference, 14–16 April, Denver, CO, 2009) have shownthat the Barree and Conway model is able to describe the entire range of relationships betweenflow rate and potential gradient from low- to high-flow rates through porous media. A Buckleyand Leverett type analytical solution is derived for non-Darcy displacement of immisciblefluids in porous media, in which non-Darcy flow is described using the Barree and Conwaymodel. The comparison between Forchheimer and Barree and Conway non-Darcy models isdiscussed. We also present a general mathematical and numerical model for incorporatingthe Barree and Conway model in a general reservoir simulator to simulate multiphase non-Darcy flow in porous media. As an application example, we use the analytical solution toverify the numerical solution for and to obtain some insight into one-dimensional non-Darcydisplacement of two immiscible fluids with the Barree and Conway model. The results showhow non-Darcy displacement is controlled not only by relative permeability, but also bynon-Darcy coefficients, characteristic length, and injection rates. Overall, this study providesan analysis approach for modeling multiphase non-Darcy flow in reservoirs according to theBarree and Conway model.

Y.-S. Wu (B) · J. L. Miskimins · P. FakcharoenpholDepartment of Petroleum Engineering, Colorado School of Mines, Golden, CO, USAe-mail: [email protected]

J. L. Miskiminse-mail: [email protected]

P. Fakcharoenphole-mail: [email protected]

B. LaiDepartment of Petroleum Engineering, University of Louisiana at Lafayette, Lafayette, LA, USAe-mail: [email protected]

Y. DiDepartment of Energy and Natural Resources, Peking University, Beijing, Chinae-mail: [email protected]

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206 Y.-S. Wu et al.

Keywords Darcy flow · Non-Darcy flow · Barree and Conway model ·Buckley–Leverett solution · Reservoir simulation

List of Symbols

A Cross-section area of flow, m2

Ai j Common interface area between the connected blocks or nodes i and j, m2

Cβ non-Darcy constant, m0.25

D Depth from a datum, mDi Distance from the center of block i to the common interface of blocks i and jfβ Fractional flow of phase β, fractionflowβ mass flux of fluid β, kg/sg Gravitational acceleration constant, m/s2

kd Darcy permeability, m2

kmin Minimum permeability at high rate, m2

kmr Minimum permeability ratio, relative to Darcy permeability, fractionkrβ Relative permeability to fluid β, fractionN Total number of nodes/elements/gridblocks of the gridPβ Pressure of fluid β, PaPcgo Gas–oil capillary pressure, PaPcgw Gas–water capillary pressure, PaPcow Oil–water capillary pressure, Pa∇ P Pressure gradient, Pa/mq Injection rate, m3/secqβ Mass sink/source per unit volume for the fluid β, kg/m3

Q Fluid volumetric flow rate, m3/sQβi Mass sink/source term at element i, for the fluid β, kg/m3

Ri Residue term of mass balance at element i, kgSβ Saturation of fluid β, fractionSβ Average saturation of fluid β, fraction�t Time step size, sVi Volume of block i, m3

vβ Velocity of fluid β, m/sxsw Location of the specific saturation, m

Greeksα Angle from horizontal plane, Degreeβ Non-Darcy coefficient, 1/mρβ Fluid density of fluid β, kg/m3

μβ Viscosity of fluid β, Pa sτ Characteristic length, 1/mφ Effective porosity of the medium, fraction∇� Flow potential gradient, Pa/m

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Analysis of Multiphase Non-Darcy Flow in Porous Media 207

Subscriptseff Effectiveg Gas phasen Nonwetting phaseo Oil phasep Iteration at p levelw Water phasewr Irridusible water

Superscriptsn Previous time stepn + 1 Next time step

1 Introduction

Darcy’s Law has been used exclusively in studies of porous-medium flow in reservoirs.However, there is more evidence that high-velocity non-Darcy flow occurs in many sub-surface systems, such as in the flow near wells of oil or gas production and liquid wasteinjection. Darcy’s law, describing a linear relationship between volumetric flow rate (Darcyvelocity) and pressure (or potential) gradient, has been the fundamental principle in analyz-ing flow processes in porous media. Any deviation from this linear relation may be definedas non-Darcy flow. In this article, our concern is only with the non-Darcy flow behaviorcaused by high-flow velocities. Effects of non-Darcy or high-velocity flow regimes in porousmedia have been observed and investigated for decades (e.g., Tek et al. 1962; Scheideg-ger 1972; Katz and Lee 1990; Wu 2002). Earlier studies on non-Darcy flow in porousmedia focused mostly on single-phase-flow conditions in petroleum engineering (Tek etal. 1962; Swift and Kiel 1962; Lee et al. 1987). Some investigations have been conductedfor non-Darcy flow in fractured reservoirs (Skjetne et al. 1999) and for non-Darcy flowinto highly permeable fractured wells (e.g., Guppy 1981, 1982; Wu 2002). Other studieshave concentrated on finding and validating correlations of non-Darcy flow coefficients(e.g., Liu et al. 1995).

In analyzing non-Darcy flow through porous media, the Forchheimer equation (1901)has been exclusively used and has also been extended to multiphase flow conditions (Evanset al. 1987; Evans and Evans 1988; Liu et al. 1995; Wu 2001, 2002). Barree and Conway(2004), based on experimental results and field observations, proposed a new, physical-based model for describing non-Darcy flow in porous media, which does not rely on theassumption of a constant permeability or a constant Forchheimer-β factor. Recent laboratorystudies and analyses (Lopez 2007; Lai et al. 2009) have shown that the Barree and Conwaymodel describes the entire range of relationships between flow rate and potential gradientfrom low- to high-flow rates through porous media, including those in transitional zones. Inparticular, these new experimental data show that the Barree and Conway non-Darcy flowmodel is able to overcome many of the drawbacks with the Forchheimer analysis, whilestill honoring the basics of Darcy and Forchheimer flow behavior under lower flow rates(Lai 2010).

In this article, we derive a Buckley and Leverett type analytical solution for one-dimensional non-Darcy displacement of immiscible fluids in porous media according to

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208 Y.-S. Wu et al.

the Barree and Conway model. We also present a general numerical model for incorporatingthe Barree and Conway model to simulate multiphase, multidimensional non-Darcy flow inporous media.

This article represents a continual study of our previous investigation of both single-phase(Lai et al. 2009) and multiphase (Lai 2010; Wu et al. 2009) non-Darcy flow in reservoirsaccording to the Barree and Conway model. The objective of this study is to develop a mathe-matical method for quantitative analysis of multiphase non-Darcy flow through heterogeneousporous rocks using the Barree and Conway model. The numerical solution of the proposedmathematical model is based on a discretization scheme using an unstructured grid withregular or irregular meshes for multidimensional simulation. The final discretized nonlinearequations are handled fully implicitly with the Newton iteration. As an application example,we use the analytical solution to verify the numerical solution for and to obtain some insightinto one-dimensional non-Darcy displacement of two immiscible fluids according to the Bar-ree and Conway model. Overall, this study provides a quantitative approach for modelingmultiphase non-Darcy flow in reservoirs.

2 Mathematical Model

A multiphase system in a porous reservoir is assumed to be similar to the black oil model,composed of three phases: oil, gas, and water. For simplicity, the three fluid components,water, oil (or NAPL), and gas are assumed to be present only in their associated phases.Each phase flows in response to pressure, gravitational, and capillary forces according to themultiphase extension of the Barree and Conway model (Barree and Conway 2007) for non-Darcy flow. In an isothermal system containing three mass components, three mass-balanceequations are needed to fully describe the system, as described in an arbitrary flow region ofa porous or fractured domain for flow of phase β (β = w for water, β = o for oil or NAPL,and β = g for gas),

∂t(φSβρβ) = −∇·(ρβvβ) + qβ (2.1)

where ρβ is the density of fluid β; vβ is the volumetric velocity vector of fluid β; Sβ is thesaturation of fluid β; φ is the effective porosity of formation; t is the time; and qβ is thesink/source term of phase (component) β per unit volume of formation, representing massexchange through injection/production wells or due to fracture and matrix interactions.

Volumetric flow rate (namely, Darcy velocity with Darcy flow) for non-Darcy flow of eachfluid may be described using the multiphase extension of the Barree and Conway’s model,extended to a vector form for multidimensional flow (see Appendix A):

− ∇�β = μβvβ

kdkrβ

(kmr + (1−kmr)μβτ

μβτ+ρβ |vβ |) (2.2)

where ∇�β is the flow potential gradient, defined as:

∇�β = (∇ Pβ − ρβ g∇ D)

(2.3)

where Pβ is the pressure of the fluid; g is the gravitational acceleration; and D is the depthfrom a datum. In Eq. 2.2, kd is the constant Darcy or absolute permeability; kmr is the min-imum permeability ratio at high rate, relative to Darcy permeability (fraction); krβ is therelative permeability to fluid β; μβ is the viscosity of fluid β; and τ is the characteristiclength.

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Analysis of Multiphase Non-Darcy Flow in Porous Media 209

Equation 2.1, the governing of mass balance for the three fluids, needs to be supplementedwith constitutive equations, which express all the secondary variables and parameters as func-tions of a set of primary thermodynamic variables of interest. The following relationshipsare used to complete the description of multiphase flow through porous media:

Sw + So + Sg = 1 (2.4)

The capillary pressures relate pressures between the phases. The aqueous- and gas-phasepressures are related by

Pw = Pg − Pcgw (Sw) , (2.5)

where Pcgw is the gas–water capillary pressure in a three-phase system and assumed to be afunction of water saturation only. The NAPL pressure is related to the gas-phase pressure by

Po = Pg − Pcgo (Sw, So) (2.6)

where Pcgo is the gas–oil capillary pressure in a three-phase system, which is a function ofboth water and oil saturations. For formations, the wettability order is (1) aqueous phase, (2)oil phase, and (3) gas phase. The gas–water capillary pressure is usually stronger than thegas–oil capillary pressure. In a three-phase system, the oil–water capillary pressure, Pcow,may be defined as

Pcow = Pcgw − Pcgo = Po − Pw (2.7)

The relative permeabilities are assumed to be functions of fluid saturations only, i.e., notaffected by non-Darcy flow behavior. The relative permeability to the water phase is takento be described by

krw = krw (Sw) (2.8)

to the oil phase by

kro = kro(Sw, Sg

)(2.9)

and to the gas phase by

krg = krg(Sg

)(2.10)

The densities and viscosities of water, oil, and gas, as well as porosity are in general treatedas functions of pressure in the numerical model, as normally done with multiphase flowsimulation in reservoirs.

3 Numerical Solution

Equations 2.1 and 2.2, as described by the Barree and Conway model, for multiphase non-Darcy flow of gas, oil, and water in porous media, are highly nonlinear and in general need tobe solved numerically. In this study, the methodology for using a numerical approach to sim-ulate the non-Darcy flow consists of the following three steps: (1) spatial discretization of themass conservation equation; (2) time discretization; and (3) iterative approaches to solve theresulting nonlinear, discrete algebraic equations. A mass-conserving discretization scheme,based on the integral finite-difference method (Pruess et al. 1999), is used and discussedhere. Specifically, non-Darcy flow equations, as discussed in Sect. 2, have been implementedinto a general-purpose, three-phase reservoir simulator, the MSFLOW code (Wu 1998). As

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210 Y.-S. Wu et al.

implemented in the code, Eq. 2.1 can be discretized in space using an integral finite-differ-ence or control-volume finite-element scheme for a porous medium. The time discretizationis carried out with a backward, first-order, finite-difference scheme. The discrete nonlinearequations for water, oil, and gas flow at node i are written as follows:

{(φSβρβ

)n+1i − (

φSβρβ

)ni

} Vi

�t=

∑j∈ηi

(flowβ

)n+1i j + Qn+1

βi (3.1)

where n denotes the previous time level; n + 1 is the current time level; Vi is the volumeof element i (i = 1, 2, 3, . . ., N , N being the total number of elements of the grid); �t isthe time step size; ηi contains the set of neighboring elements (j), porous block, to whichelement i is directly connected; and “flowβ” is a mass flow term between elements i and j forfluid β, defined by Eq. 2.2 implicitly. For flow between two grid blocks, the mass flow term,“flowβ”, can be evaluated directly (See Appendix A) as,

flowβ,i j = Ai jρβvβ = Ai j

2μβ

{−[μ2

β Sβτ − ��β,i j kdkrβkrmρβ ]

+√

[μ2β Sβτ − ��β,i j kdkrβkrmρβ ]2 + 4μβρβ��β,i j kdkrβμβ Sβτ

}(3.2)

where Ai j is the common interface area between connected elements i and j; all the parame-ters, such as permeability, relative permeability, density, and viscosity need proper averagingor weighting of properties at the interface between the two elements i and j; and the discreteflow potential gradient is defined in an integral finite difference as,

��β,i j =(Pβ,i − ρβ,i j+1/2g Di

) − (Pβ, j − ρβ,i j+1/2g D j

)

Di + D j(3.3)

Note that Eq. 3.1 has the same form regardless of the dimensionality of the model domain,i.e., it applies to one-, two-, or three-dimensional analyses of multiphase non-Darcy flowthrough porous media.

In the model formulation, Darcy permeability, relative permeability, and other non-Darcyflow parameters, such as minimum permeability ratio, kmr, and characteristic length, τ , areall considered as flow properties of the porous media and need to be averaged between con-nected elements in calculating the mass flow terms. In general, weighting approaches usedare that absolute permeability is harmonically weighted along the connection between ele-ments i and j, relative permeability is upstream weighted, and non-Darcy flow coefficientsare arithmetically averaged.

In Eq. 3.1, the mass sink/source term at element i, Qβi for phase β, is defined as

Qβi = qβi Vi (3.4)

Newton/Raphson iterations are used to solve Eq. 3.1. For a three-phase flow system, 3 × Ncoupled nonlinear equations must be solved, including three equations at each element for thethree mass-balance equations of water, oil, and gas, respectively. The three primary variables(x1, x2, x3) selected for each element are oil pressure, oil saturation, and gas saturation withthe mixed formulation (Wu and Forsyth 2001). In terms of the three primary variables, theNewton/Raphson scheme gives rise to

∑m

∂ Rβ,n+1i

(xm,p

)

∂xm

(δxm,p+1

) = −Rβ,n+1i

(xm,p

)for m = 1, 2, and 3 (3.5)

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Analysis of Multiphase Non-Darcy Flow in Porous Media 211

where index m = 1, 2, and 3 indicates the primary variable 1, 2, or 3, respectively; p is theiteration level; and i = 1, 2, 3, . . ., N , the nodal index. The primary variables are updatedafter each iteration:

xm,p+1 = xm,p + δxm,p+1 (3.6)

A numerical method is used to construct the Jacobian matrix for Eq. 3.5, as outlined byForsyth et al. (1995).

3.1 Boundary Condition

Similarly to Darcy flow handling, first-type or Dirichlet boundary conditions denote con-stant or time-dependent phase pressure, and saturation conditions. These types of boundaryconditions can be treated using the large-volume or inactive-node method (Pruess 1991), inwhich a constant pressure/saturation node may be specified with a huge volume while keep-ing all the other geometric properties of the mesh unchanged. However, caution shouldbe taken in (1) identifying phase conditions when specifying the “initial condition” forthe large-volume boundary node and (2) distinguishing upstream/injection from down-stream/production nodes. Once specified, primary variables will be fixed at the big-volumeboundary nodes, and the code handles these boundary nodes exactly like any other compu-tational nodes.

Flux-type or Neuman boundary conditions are treated as sink/source terms, dependingon the pumping (production) or injection condition, which can be directly added to Eq. 3.1.This treatment of flux-type boundary conditions is especially useful for a situation whereflux distribution along the boundary is known, such as dealing with a single-node well. Moregeneral treatment of multilayered well boundary conditions is discussed in Wu et al. (1996)and Wu (2000).

4 Buckley–Leverett Analytical Solution for Two-Phase Non-Darcy Displacement

Buckley and Leverett (1942) established the fundamental principle for Darcy displacementof immiscible fluids through porous media in their classical study of fractional flow the-ory. Their solution involves the noncapillary displacement process of two incompressible,immiscible fluids in a one-dimensional, homogeneous system. The Buckley–Leverett frac-tional flow theory has been applied and generalized to study enhanced oil recovery (EOR)problems (e.g., Patton et al. 1971; Hirasaki and Pope 1974; Pope 1980; Larson 1978; Hirasaki1981). An extension to more than two immiscible phases dubbed “coherence theory” wasdescribed by Helfferich (1981). The more recent example in the development of the Buck-ley–Leverett theory is the extension to non-Newtonian fluid flow and displacement (Wu et al.1991 and Wu et al. 1992), and non-Darcy displacement according to the Forchheimer model(Wu 2001).

This article presents a Buckley–Leverett type analytical solution describing the displace-ment mechanism of non-Darcy multiphase flow in porous media according to the Barree andConway model. The analysis approach follows upon the work for multiphase non-Newtonianfluid flow and displacement in porous media (Wu et al. 1991 and Wu et al. 1992; Wu 2001)and results in an analytical solution that includes effects of non-Darcy multiphase displace-ment. The details on deriving the two-phase displacement solution are given in AppendixB. Also discussed in Appendix B is a practical procedure for evaluating the behavior ofthe analytical solution, which is similar to the graphic method by Welge (1952) for solving

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212 Y.-S. Wu et al.

the Buckley–Leverett problem. The analytical solution and the resulting procedure can beregarded as an extension of the Buckley–Leverett theory to analyzing the Barree and Conwaynon-Darcy flow problem of two-phase immiscible fluids in porous media.

The analytical solution of Appendix B reveals that the saturation profile and displacementefficiency are controlled not only by relative permeabilities, as in the Buckley–Leverett solu-tion for Darcy displacement, but also by the parameters of non-Darcy flow equations as wellas injection rates.

5 Application

In this section, the Buckley–Leverett analytical solution is used to (1) discuss insight intonon-Darcy flow and displacement phenomena and (2) verify the numerical formation. Thephysical flow system: a one-dimensional linear porous medium, which is at first saturateduniformly with a nonwetting fluid (So = 0.8) and a wetting fluid (Sw = Swr = 0.2).A constant volumetric injection rate of the wetting fluid is imposed at the inlet (x = 0),starting from t = 0. The relative permeability curves used for all the calculations in thisarticle are shown in Fig. 1. The properties of the rock and fluids used are listed in Table 1.

5.1 Non-Darcy Displacement Processes

For a given displacement system with constant injection rate, the solution (B.12) shows thatnon-Darcy fluid displacement in a porous medium is characterized not only by relative per-meability data, as in Buckley–Leverett displacement, but also by non-Darcy flow parametersof the two fluids, as introduced in Eqs. 2.2, B.9, and B.10. Using the results from the ana-lytical solution, some fundamental aspects of non-Darcy fluid displacement are established.Figure 2, determined using Eqs. B.9 and B.10 for the flow system, shows that both fractional

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

Wetting Phase Saturation

0

0.2

0.4

0.6

0.8

1

Rel

ativ

e P

erm

eab

ility

krw

krn

Fig. 1 Relative permeability curves used in analytical and numerical solutions for Barree and Conwaynon-Darcy displacement and comparison between the two non-Darcy flow and Darcy flow models

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Analysis of Multiphase Non-Darcy Flow in Porous Media 213

Table 1 Parameters for the non-Darcy displacement example

Parameter Value Unit

Effective porosity φ = 0.30 Fraction

Darcy permeability kd = 10 Darcy

Minimum permeability kmr = 0.01; 0.05; 0.10 Fraction

Characteristic length τ = 1, 000; 2, 000; = 5, 000 m−1

Wetting phase density ρw = 1, 000 kg/m

Wetting phase viscosity μw = 1.0 × 10−3 Pa s

Nonwetting phase density ρn = 800 kg/m3

Nonwetting phase viscosity μn = 5.0 × 10−3 Pa s

Equivalent non-Darcy flowconstant of wetting phase

Cw = 4.18 × 10−7 m3/2

Equivalent non-Darcy flowconstant of nonwetting phase

Cn = 4.53 × 10−7 m3/2

Injection rate q = 1.0 × 10−2; 1.0 × 10−3; 1.0 × 10−4 m3/s

Cross-section area A = 1.0 m2

0.0

1.0

2.0

3.0

4.0

5.0

0.0

0.2

0.4

0.6

0.8

1.0

0.0 0.2 0.4 0.6 0.8 1.0

fw \

Sw

Fra

ctio

nal

flo

w, f

ract

ion

Wetting saturation, fraction

q = 1.0e-4 cu.m/s

q = 1.0e-3 cu.m/s

q = 1.0e-2 cu.m/s

Fig. 2 Fractional flow and their derivative curves with respect to wetting phase saturation with differentinjection rates

flow and its derivative curves change significantly with a change in injection rates for thehorizontal displacement system, which is entirely different from Darcy displacement behav-ior. Saturation profiles after 0.36 m3 injection for the three injection rates are shown in Fig. 3,indicating very different displacement efficiency within the flooded zones. The higher theinjection rate, the better the displacement efficiency, because of the large flow resistance dueto the non-Darcy flow effect.

Figures 4, 5, 6, and 7 present results for sensitivity of non-Darcy flow parameters: kmr andτ . The resulting fractional flow and its derivative curves are shown in Figs. 4 and 6. As shownin the two figures, fractional flow curves change also with the non-Darcy model parametersunder the same saturation. Saturation profiles of non-Darcy displacement with varying kmr

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214 Y.-S. Wu et al.

0.0

0.2

0.4

0.6

0.8

1.0

0.0 1.0 2.0 3.0 4.0 5.0

Wat

er s

atu

rati

on

, fra

ctio

n

Distance, m

q = 1.0e-4 cu.m/s

q = 1.0e-3 cu.m/s

q = 1.0e-2 cu.m/s

Fig. 3 Displacement saturation distribution of the non-Darcy displacement system with different injectionrates

0.0

1.0

2.0

3.0

4.0

5.0

0.0

0.2

0.4

0.6

0.8

1.0

0.0 0.2 0.4 0.6 0.8 1.0

\fw

Sw

Fra

ctio

nal f

low

, fr

actio

n

Wetting saturation, fraction

kmr = 5.0e-2kmr = 1.0e-2kmr = 1.0e-1

Fig. 4 Fractional flow and their derivative curves with respect to wetting phase saturation with differentminimum permeability ratios

and τ are plotted in Figs. 5 and 7, showing typical behavior of non-Darcy displacementaccording to the Barree and Conway model with different model parameters. Figures 5 and 7also indicate that the model results in terms of saturation profiles are more sensitive to theparameter, τ , than kmr, from the parameters selected.

Figure 8 shows a comparison among Darcy, non-Darcy Forchhiemer, and non-DarcyBarree and Conway models. Note that to compare the results from the two models, equiva-lent non-Darcy flow parameters (derived in Appendix C) are used for the Forchhiemer andBarree and Conway models. As shown in Fig. 8, the two non-Darcy models, when usingthe equivalent non-Darcy flow parameters, present very similar behavior where non-Darcyeffect decreases the frontal velocity, and the slight discrepancy between the two non-Darcy

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Analysis of Multiphase Non-Darcy Flow in Porous Media 215

0.0

0.2

0.4

0.6

0.8

1.0

0.0 1.0 2.0 3.0 4.0 5.0

Wat

er s

atu

rati

on

, fra

ctio

n

Distance, m

kmr = 1.0e-2

kmr = 5.0e-2

kmr = 1.0e-1

Fig. 5 Displacement saturation distribution of the non-Darcy displacement system with different minimumpermeability ratio

0.0

1.0

2.0

3.0

4.0

5.0

0.0

0.2

0.4

0.6

0.8

1.0

0.0 0.2 0.4 0.6 0.8 1.0

\fw

Sw

Fra

ctio

nal

flo

w, f

ract

ion

Wetting saturation, fraction

τ = 1000τ = 2000τ = 5000

Fig. 6 Fractional flow and their derivative curves with respect to wetting phase saturation with differentcharacteristic lengths

models appear to be minimal. However, the difference between the non-Darcy and Darcydisplacement seems large.

5.2 Verification of Numerical Model

As another application example, the analytical solution is used to examine the validity ofthe numerical method, as discussed in Sect. 3, which is implemented in a general-purpose,three-phase reservoir simulator, the MSFLOW code (Wu 1998) for modeling multiphasenon-Darcy flow and displacement processes according to the Barree and Conway model.To reduce the effects of discretization on numerical simulation results, very fine, uniformmesh spacing (�x = 0.01 m) is chosen. A one-dimensional 5 m linear domain is discretized

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216 Y.-S. Wu et al.

0.0

0.2

0.4

0.6

0.8

1.0

0.0 1.0 2.0 3.0 4.0 5.0

Wat

er s

atu

rati

on

, fra

ctio

n

Distance, m

τ = 1000

τ = 2000

τ = 5000

Fig. 7 Displacement saturation distribution of the non-Darcy displacement system with different character-istic lengths

0.0

0.2

0.4

0.6

0.8

1.0

0.0 1.0 2.0 3.0 4.0 5.0

Wat

er S

atu

rati

on

, fra

ctio

n

Distance,m

Darcy

Baree-Conway non-Darcy

Forchheimer non-Darcy

Fig. 8 Comparison of the results from Darcy, non-Darcy Forchheimer, and non-Darcy Barree and Conwaymodels

into 500 one-dimensional uniform grid blocks. The flow description and the parameters forthis problem are identical to those, in Table 1, except the injection rate is 10−5m3/s in thisexample. The comparison between the analytical and numerical solutions is shown in Fig. 9.The figure indicates that the numerical results are in excellent agreement with the analyticalprediction of the non-Darcy displacement for the entire wetting-phase sweeping zone. Exceptat the shock, advancing saturation front, the numerical solution deviates only slightly fromthe analytical solution, resulting from a typical “smearing front” phenomenon of numeri-cal dispersion effects when matching the Buckley–Leverett solution using numerical results

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Analysis of Multiphase Non-Darcy Flow in Porous Media 217

Fig. 9 Comparison betweendisplacement saturation profilescalculated from analytical andnumerical solutions after 10 h ofinjection

0 1 2 3 4 5

Distance from Inlet (m)

0

0.2

0.4

0.6

0.8

1

Wet

ting

Pha

se S

atur

atio

n (S

w)

AnalyticalNumerical

(Aziz and Settari 1979). The comparison between the analytical and numerical solutions isshown in Fig. 9.

6 Summary and Conclusions

This article presents a general mathematical model and numerical approach for incorporat-ing the Barree and Conway model to simulate multiphase, multidimensional non-Darcy flowin porous media. Both analytical and numerical approaches are discussed in this study. Inparticular, we derive a Buckley and Leverett type analytical solution for one-dimensionalnon-Darcy displacement of immiscible fluids in porous media with the Barree and Conwaynon-Darcy flow model. In the numerical solution, the multiphase non-Darcy flow formulationis implemented into a general-purpose reservoir simulator.

The analytical solution for non-Darcy displacement is based on the assumptions, similar tothose used for the classical Buckley–Leverett solution. The analytical solution provides someinsight into the physics of displacement involving non-Darcy flow, a more complicated pro-cess than the Darcy displacement, as described by the Buckley–Leverett solution. Multiphasenon-Darcy flow and displacement are controlled not only by relative permeability curves,such as in Darcy displacement, but also by non-Darcy flow relations and model parameters aswell as injection or flow rates. The comparison between Forchheimer and Barree and Conwaymodels indicates minimal differences in describing non-Darcy displacement, if equivalentparameters are used. As an example of application, the analytical solution is applied to verifythe numerical formulation of a numerical simulator for modeling multiphase non-Darcy flow.

Acknowledgments The authors wish to thank the members of the Fracturing, Acidizing, Stimulation Tech-nology (FAST) Consortium located at the Colorado School of Mines and the Stimlab Proppant Consortium fortheir support. The authors would also like to thank the support from Sinopec Inc. of China through “NationalBasic Research Program of China (2006CB202400).”

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218 Y.-S. Wu et al.

Appendix A. Relationship of One-Dimensional Flow Rate versus Pressure Gradient

The Barree and Conway equation (Barree and Conway 2007) presents a one-dimensionalmodel for pressure gradient versus multiphase flow rate. In the two-phase non-Darcy flowmodel, the pressure gradient of each phase (e.g., gas phase) is written as:

(∂ P

∂L

)

g=

(μν

kg_eff

)

g

(A.1)

where the effective permeability of gas, kg_eff , can be written as:

kg_eff = kdkrgkrm + (1 − krm)kdkrg(1 + ρgvg

μg Sgτ

) (A.2)

Substituting (A.2) into (A.1), we have the one-dimensional form of the Barree and Conwaynon-Darcy flow equation, pressure gradient as a function of flow velocity as,

(∂ P

∂L

)

g= μgvg

kdkrgkrm + (1−krm)kdkrg(1+ ρgvg

μg Sgτ

)(A.3)

If we replace pressure gradient by potential gradient and extend one-dimensional velocity in(A.3) to a multidimensional vector, we have a general form of Eq. 2.2 for correlating flowpotential gradient and flow rate for the Barree and Conway model.

For incorporation of the Barree and Conway model into the continuity or mass conserva-tion equation 2.1, it is more convenient to express flow rate in terms of pressure or potentialgradient. Under one-dimensional flow condition along x-direction, solving the flow velocityfrom (2.2) in terms of flow potential gradient leads to,

vβ =−[μ2

βSβτ −

(− ∂�β

∂x

)kdkrβ krmρβ ] +

√[μ2

βSβτ −

(− ∂�β

∂x

)kdkrβ krmρβ ]2 + 4μβρβ

(− ∂�β

∂x

)kdkrβμβ Sβτ

2μβρβ

(A.4)

Note that Eq. A.4 is used in this article to replace Darcy’s law for correlating flow rate andflow potential gradient according to the Barree and Conway non-Darcy flow model.

Appendix B. Derivation of Buckley–Leverett Analytical Solution

For the derivation of the analytical solution, we assume the following Buckley–Leverett flowconditions for one-dimensional non-Darcy flow of two immiscible fluids:

• Both fluids and the porous medium are incompressible.• Capillary pressure gradient is negligible.• Gravity segregation effect is negligible (i.e., stable displacement exists near the displace-

ment front).• One-dimensional flow and displacement is along the x-coordinate of a semi-infinite linear

flow system with a constant cross-sectional area (A).

Among these assumptions, incompressibility of fluids and formation is critical to derivingthe Buckley–Leverett solution. This assumption provides a good approximation to displace-ment processes of two liquids (e.g., oil and water) in porous media, because of the smallcompressibilities of the two fluids.

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Analysis of Multiphase Non-Darcy Flow in Porous Media 219

Under the Buckley–Leverett flow conditions, Eq. 2.1 can then be changed for describingtwo-phase displacement of one wetting (β = w) and one nonwetting phase (β = n) asfollows:

− ∂vβ

∂x= φ

∂Sβ

∂t(B.1)

For the one-dimensional flow, vβ can be determined from Eqs. 2.2 or A.4 as,

vβ = 1

2μβρβ

(−[μ2

β Sβτ −(

∂ P

∂x+ ρβ g sin(α)

)kdkrβ krmρβ ]+

)

+ 1

2μβρβ

(√[μ2

βSβτ −

(∂ P

∂x+ ρβ g sin(α)

)kdkrβ krmρβ ]2 + 4μβρβ

(∂ P

∂x+ ρβ g sin(α)

)kdkrβμβ Sβτ

)

(B.2)

where(

∂ P∂x

)is a component of the pressure gradient along the x-coordinate—the same for the

wetting or nonwetting phase; g is the gravitational acceleration constant, and α is the anglebetween the horizontal plane and the flow direction (the x-coordinate).

To complete the mathematical description of the physical problem, the initial and bound-ary conditions must be specified. For simplicity in derivation, the system is initially assumedto be uniformly saturated with both wetting and nonwetting fluids. The wetting phase is atits residual saturation, and a nonwetting fluid, such as oil or gas, is at its maximum saturationin the system, as follows:

Sn(x, t = 0) = 1 − Swr (B.3)

where Swr is the initial, residual wetting-phase saturation. Wetting fluid, such as water, iscontinuously being injected at a known rate q. Therefore, the boundary conditions at the inlet(x = 0) are:

vw(x = 0, t) = q

A(B.4)

where vw is the flow rate or flux of water across a unit area of the one-dimensional system;and A is the cross-sectional area of the one-dimensional flow system and

vn(x = 0, t) = 0 (B.5)

The derivation of the analytical solution follows the study by Wu et al. (1991), in whichthe fractional flow concept is used to simplify the governing Eq. B.1 in terms of saturationonly. The fractional flow of a fluid phase is defined as a volume fraction of the phase flowingat a location x and time t to the total volume of the flowing phases (Willhite 1986). Thefractional flow can be written as

fβ = vβ

vw + vn= vβ

v(B.6)

where the total flow flux is

v = vw + vn (B.7)

From volume balance due to incompressibility of the system, we have

fw + fn = 1 (B.8)

The fractional flow function for the wetting phase may be written in the following form:

fw = 1

1 + vnvw

(B.9)

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220 Y.-S. Wu et al.

when the flux vw and vn for wetting and nonwetting phases are defined in Eq. B.2.Equation B.9, as well as (B.2), indicates that the fractional flow fw of the wetting phase

is a function of both saturation and pressure gradient. However, for a given injection rate andfor given fluid and rock properties of a porous material, the pressure gradient at a given timecan be shown by the following to be a function of saturation only under the Buckley–Leverettflow conditions:

q − A

2μwρw

(−[μ2

w Swτ −(

∂ P

∂x+ ρwg sin(α)

)kdkrwkrmρw]+

)

− 1

2μwρw

(√[μ2

w Swτ −(

∂ P

∂x+ ρwg sin(α)

)kdkrwkrmρw]2 + 4μwρw

(∂ P

∂x+ ρwg sin(α)

)kdkrwμw Swτ

)

− A

2μnρn

(−[μ2

n Snτ −(

∂ P

∂x+ ρng sin(α)

)kdkrnkrmρn]+

)

− 1

2μnρn

(√[μ2

n Snτ −(

∂ P

∂x+ ρng sin(α)

)kdkrnkrmρn]2 + 4μnρn

(∂ P

∂x+ ρng sin(α)

)kdkrnμn Snτ

)= 0

(B.10)

Equation B.10 shows that the pressure gradient and the saturation are inter-dependent on eachother for this particular displacement system of Buckley–Leverett non-Darcy flow. Therefore,Eq. B.10 implicitly defines the pressure gradient in the system as a function of saturation.

The governing equation, Eq. B.1, subject to the boundary and initial conditions describedin Eqs. B.3–B.5 can be solved for the frontal advance equation (see Appendix A in Wu et al.1991):

(dx

dt

)

Sw

= q(t)

φ A

(∂ fw

∂Sw

)

t(B.11)

Note that (B.11) has the same form as the Buckley–Leverett equation. However, the depen-dence of the fractional flow fw for the non-Darcy displacement on saturation is different.The fractional flow, fw, is related to saturation not only through the relative permeabilityfunctions, as in the case of Buckley and Leverett solution, but also through the pressuregradient, as described by Eq. B.10.

Equation B.11 shows that, for a given time and a given injection rate, a particular wettingfluid saturation profile propagates through the porous medium at a constant velocity. As inthe Buckley–Leverett theory, the saturation for a vanishing capillary pressure gradient willin general become a triple-valued function of distance near the displacement front (Cardwell1959). Equation B.11 will then fail to describe the velocity of the shock saturation front,since (∂ fw/∂Sw) does not exist on the front because of the discontinuity in Sw at that point.The location xSw of any saturation Sw traveling from the inlet at time t can be determined byintegrating Eq. B.11 with respect to time, yielding

xSw = q × t

φ A

(∂ fw

∂Sw

)

Sw

(B.12)

Direct use of Eq. B.12, given x and t, will result in a multiple-valued saturation distribution,which can be handled by a mass-balance calculation, as in the Buckley–Leverett solution.An alternative graphic method of Welge (1952) can be shown (Wu et al. 1991) to apply tocalculating the above solution in this case. The only additional step in applying this methodis to take into account the contribution of the pressure gradient dependence to the non-Darcydisplacement, using a fractional flow curve. Therefore, the wetting-phase saturation at the

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Analysis of Multiphase Non-Darcy Flow in Porous Media 221

displacement saturation front may be determined by(

∂ fw

∂Sw

)

SF

= (fw)SF− ( fw)Swr

SF − Swr(B.13)

The average saturation in the displaced zone is given by(

∂ fw

∂Sw

)

SF

= 1

Sw − Swr(B.14)

where Sw is the average saturation of the wetting phase in the swept zone behind the sharpdisplacement front (see Fig. 6 in Wu et al. 1991). Then, the complete saturation profile canbe determined using Eq. B.12 for a given non-Darcy displacement problem with constantinjection rate according to the Barree and Conway model.

Appendix C. Derivation of the Equivalent Forchheimer non-Darcy Parameters

The equivalent Forchheimer non-Darcy parameters can be calculated from Barree and Con-way input parameters. Wu (2001) describes the Forchheimer model for multiphase flowsystem as follows,

− ∇�β = μβvβ

kdkrβ+ ββρβvβ

∣∣vβ

∣∣ (C.1)

where ∇�β is the flow potential gradient fluid β; ρβ is the density of fluid β; vβ is the volu-metric velocity vector of fluid β;μβ is the viscosity of fluid β; kd is the Darcy permeability;kr β is the relative permeability of fluid β; and ββ is the non-Darcy coefficient, where it isdefined as

ββ = Cβ(kdkrβ

)1.25 (φ

(Sβ − Sβr

))0.75(C.2)

where Cβ is the non-Darcy constant; Sβ is the saturation of fluid β; and Sβ r is the irreduciblesaturation of fluid β.

From Eqs. 2.2 and C.1, we can solve non-Darcy coefficient (β) in term of Barree–Conwayinput parameters.

ββ = μβ (1 − kmr)

kkrβ(kmrρβ

∣∣vβ

∣∣ + μβτ) (C.3)

And we can calculate non-Darcy constant as

Cβ = μβ (1 − kmr)(kkrβ

)0.25 (φ

(Sβ − Sβr

))0.75

(kmrρβ

∣∣vβ

∣∣ + μβτ) (C.4)

where kmr is the minimum permeability ratio at high rate, relative to Darcy permeability(fraction); and τ is the characteristic length.

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