CE 3220 Lecture 7-2 Earthwork.pdf

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    Planning for EarthworkConstruction

    Planning for Earthwork

    Construction

    Every construction project is a

    unique undertaking. Therefore,

    planning is undertaken to

    understand the problems and to

    develop courses of action.

    Planning Earthwork

    Construction

    • Review the Contract Documents

    Study the plans• Plan the Work

    • Perform quantity take-off

    • Determine costs

    Planning Earthwork

    Construction

    A site visit is strongly recommendedto relate the physical site

    characteristics to the work details.

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    Planning Earthwork

    Construction

    After the site visit is completed, the

    planner determines the quantity of

    materials that will have to be furnish

    or move.

    The takeoff  or

    "quantity survey." 

    Quantity Take off

    available

    engineering and

    design data. 

    Must be as accurate as possible,

    and should be based on all

    Planning Earthwork

    Construction

    During the takeoff, the planner

    must make decisions concerning: –  equipment needs

     –  sequence of operations

     –  and crew size

    Graphical Presentation

    of Earthwork 

    Three kinds of views are presented in

    the contract documents to showearthwork construction features:

     –  Plan view

     –  Profile view 

     –  Cross section view 

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    Plan View

    The plan view is looking down on the

    proposed work and presents the

    horizontal alignment of features

    Profile View

    The profile view is a cut view typically

    along the centerline of the work.It presents

    the vertical

    alignment of

    features.

    Cross Section View

    A view formed by a plane cutting the

    work at a right angle to its long axis

     –  When the ground surface is regular,

    sections are typically taken at every

    full station (100 ft)

     –  When the ground is irregular,

    sections must be taken at closer

    intervals & at points of change

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    Earthwork Quantities

    Earthwork computations involve:• Calculation of earthwork

    volumes

    • Balancing of cuts and fills

    • Planning of the most

    economical material hauls.

    End Area

    Determination

    Most organizations usecommercial computer software

    and digitizing tablets to calculate

    cross section end areas.

    www.trimble.com/paydirt.html

    www.agtek.com/about.shtm

    End Area

    Determination

    Other methods include the use of a

    planimeter, subdivision of the area

    into geometric figures withdefinite formulas for areas

    (rectangles, triangles, parallelograms

    and trapezoids), and the use of the

    trapezoidal formula.

    Trapezoidal

    Computations 

    If the calculations must be made byhand, the area formula for a triangle

    and a trapezoid are used to computethe volume.

    Area of a triangle = ½ hw

    Area of a trapezoid = w )hh( 

    2

    21

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    General Trapezoidal

    Formula 

    Area =  wh

    h...hhh n

     )n(  

     

      

        22

      121

    0

    Average End Area

    Method 

    Volume [net cy] = 

    Assumes that the ground between

    the two end areas changes in a linear

    fashion.

    272

    21   L ) A A( 

    Average End Area

    Average End Area

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    Average End Area

    Net Volume 

    • Bank cubic yards (bcy)

    • Loose cubic yards (lcy)• Compacted cubic yards (ccy)

    bcy lcy ccy

    Mass Diagram 

    Earthmoving is basically an

    operation where material is

    removed from high spots anddeposited in low spots with the

    “making up” of any deficit with

    borrow or the wasting of excess

    cut material.

    Mass Diagram 

    The mass diagram is an excellent

    method of analyzing linear

    earthmoving operations.

    It is a graphical means for

    measuring haul distance (stations)

    in terms of earthwork volume

    (cubic yards).

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    Mass Diagram

    Aids in identifying:

    • Where to utilize specific typesof equipment,

    • Where quantities of material

    are required,

    • Average haul distance,

    • Haul grades.

    Earthwork Volume

    Calculation Sheet

    An earthwork volume sheet, caneasily be constructed using a

    spreadsheet program. It permits

    a systematic recording of

    information and completing the

    necessary earthwork calculations 

    Earthwork Volume

    Calculation Sheet

    Table 3.1, page 73 

     Stations.  Column 1 is a listing of all

    stations at which cross-sectional areas

    have been recorded.

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     Area of cut.  Column 2 is the cross-

    sectional area of the cut at each station.

    Usually this area must be computed

    from the project cross sections.

     Area of fill.  Column 3 is the cross-sectional

    area of the fill at each station. Usually this

    area must be computed from the project

    cross sections. Note there can be both cut

    and fill at a station.

    Volume of cut.  Column 4 is the volume of

    cut between the adjacent preceding

    station and the station. This is a bank

    volume.

    Volume of fill.  Column 5 is the volume of

    fill between the adjacent preceding

    station and the station. The average-end-

    area formula, This is a compacted  

    volume.

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    STRIPPING

    For cut sections subtract the stripping.

    STRIPPING

    For fill sections the stripping is a cut

    quantity; plus an equal amount mustbe added to the embankmentquantity.

    Column 6 is the stripping volume of

    topsoil over the cut between the

    adjacent preceding station and the

    station. This represents a bank

    volume of cut material. Topsoilmaterial is not suitable for use in the

    embankment.

    Column 7 is the stripping volume of

    topsoil under the fill between the

    adjacent preceding station and the

    station. The stripping is a bank  volume

    but it also represents an additionalrequirement for fill material, compacted

    volume of fill.

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    Column 8 is the total volume of cut

    material available for use in embankment

    construction. It is derived by subtracting

    the cut stripping (column 6) from the cutvolume (column 4), both are bank volume

    quantities. 

    Column 9 is the total volume of fill

    required. It is derived by adding the fill

    stripping (column 7) to the fill volume

    (column 5), both are compacted volumequantities. 

    Column 10 is the total fill volume

    converted from compacted volume to

    bank volume

    Column 11 is the

    difference between

    column 10 and column

    8. This indicates the

    volume of material thatis available (cut is

    positive) or required

    (fill is negative) withinstation increments after

    intrastation balancing.

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    Column 12 is the running total of

    column 11 values from some point of

    beginning on the project profile. 

    Mass Ordinate  MASS DIAGRAM PLOTTING

    0

    500

    - 500

    1000

    - 1000

    Horizontal scale (stations) 

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    MASS DIAGRAM PLOTTING

    STATION 0+50- 138 CY

    1000

    500

    0

    - 500

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    MASS DIAGRAM PLOTTING

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    STATION 1 +00- 405 CY

    500

    1000

    0

    - 500

    - 1000

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    MASS DIAGRAM PLOTTING

    STATION 3 +50518 CY500

    1000

    0

    - 500

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    MASS DIAGRAM PLOTTING

    CONNECT THEPOINTS

    500

    1000

    0

    - 500

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    MASS DIAGRAM

    0

    500

    -500

    1000

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    Descending lines 

    Embankment requirements

    exceeds excavation quantity.

    MASS DIAGRAM

    0

    500

    -500

    1000

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    Ascending lines

    Excavation exceeds embankmentrequirements

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    0

    -500

    -1000

    500

    1000

    1 +0 0 2 +0 0 3 +0 0 4 +0 0 5 +0 0 6 +0 0 7 +0 0 8 +0 0

    V

    O

    L

    U

    M

    E

    C

    C

    Y

     

    STATIONS

    FILL CUT

    CUT FILL

    MASS DIAGRAMMASS DIAGRAM

    0

    500

    -500

    1000

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    Zero balance line

    Excavation quantity equalsembankment requirement..

    MASS DIAGRAM

    Maximum is where the cuttransitions into fill.

    Minimum is where the fill

    transitions into cut.

    Maximum and minimum points

    MASS DIAGRAM

    0

    500

    -500

    1000

    - 1000

    0 + 00 1 + 00 2 + 00 3 + 00 4 +00 5 + 00 6 + 00

    Transition point

    Maximum and minimum points

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    MASS DIAGRAM

    Final position

    Stations 0 1 2 3 4 5 6 70 1 2 3 4 5 6 7

    cy500

    0

    410 cywaste

    Above the zero line indicates waste.

    Below the zero line indicates borrow.

    90 cyborrow

    MASS DIAGRAM

    Is a graphical means for measuring

    haul in terms of station yards.•  Ascending lines?

    •  Descending lines?

    •  Crossing the zero volume line?

    •  Max. and min. points?

    •  Final position?

    Economical Haul Distances 

    Machine type Economical

    haul distance

    Large dozers,

    pushing material

    Up to 300 ft

    Push-loaded scrapers 300 to 5,000 ft

    Trucks > than 5,000 ft

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    Mass Diagram With a Balance Line 

    Haul Distances

     

    Page 81

    Haul Distances 

    Haul No. 3 quantity -17,080

    Average haul = area / quantity (cy)

    Haul No. 1 quantity?

    Haul Distance

     

    0+00 h0 0

    1+ 00 h1 -3, 631 -3, 631 -1, 816

    2+ 00 h2 -1 3, 641 -17, 272 -8, 636

    3 +0 0 h 3 -1 7,08 0 -3 0,72 1 - 15 ,3 61

    4 +0 0 h 4 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    5 +0 0 h 5 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    6 +0 0 h 6 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    7 +0 0 h 7 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    8 +0 0 h 8 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    9 +0 0 h 9 -1 7,08 0 -3 4,16 0 - 17 ,0 80

    10+00 h10 -17,080 -34,160 -17,080

    11+00 h11 -17,080 -34,160 -17,080

    12+00 h12 -17,080 -34,160 -17,080

    13+00 h13 -17,080 -34,160 -17,080

    1 4+ 00 h 14 - 8,50 2 -2 5,58 2 - 12 ,7 91

    15+00 h15 0 -8,502 -4,251

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    0+00 h0 0

    1+00 h1 -3,631 -3, 631 -1,816

    2+ 00 h2 - 13, 641 - 17, 272 - 8, 636

    3 +0 0 h 3 -17 ,0 80 -30, 72 1 -15 ,3 61

    4 +0 0 h 4 -17 ,0 80 -34, 16 0 -17 ,0 80

    5 +0 0 h 5 -17 ,0 80 -34, 16 0 -17 ,0 80

    6 +0 0 h 6 -17 ,0 80 -34, 16 0 -17 ,0 80

    7 +0 0 h 7 -17 ,0 80 -34, 16 0 -17 ,0 80

    8 +0 0 h 8 -17 ,0 80 -34, 16 0 -17 ,0 80

    9 +0 0 h 9 -17 ,0 80 -34, 16 0 -17 ,0 80

    1 0+00 h1 0 -17 ,0 80 -34, 16 0 -17 ,0 80

    1 1+00 h1 1 -17 ,0 80 -34, 16 0 -17 ,0 80

    1 2+00 h1 2 -17 ,0 80 -34, 16 0 -17 ,0 80

    1 3+00 h1 3 -17 ,0 80 -34, 16 0 -17 ,0 80

    1 4+00 h 14 -8, 50 2 -25, 58 2 -12 ,7 91

    15+00 h15 0 -8,502 -4,251

    -213,654

    12.51

    Area under diagram

    Average haul No. 3 stations

    cy08017

    cysta654213

     ,

    . ,  

    Haul

    Distance

     

    Consolidated Average Hauls 

    Using the individual average hauls and

    the quantity associated with each, aproject average haul can be calculated.

    Consider the three hauls and their sum

    of vertical’s average haul distances. By

    multiplying each haul quantity by its

    respective haul distance a station-yard

    value can be determined.

    Consolidated Average Hauls

    Stations

    Haul 1 11,459 bcy 3+51 40,221 sta-cy

    Haul 2 5,590 bcy 3+35 18,727 sta-cyHaul 3 17,080 bcy 12+51 213,654 sta-cy

    34,129 bcy 272,602 sta-cy

    272,602 sta-cy = 8.0 stations

    34,129 bcy

    Consolidated Average Hauls

    Stations

    Haul 1 11,459 bcy 3+51 40,221 sta-cy

    Haul 2 5,590 bcy 3+35 18,727 sta-cy17,049 bcy 58,948 sta-cy

    58,948 sta-cy = 3.5 stations

    17,049 bcy

    Haul 3 17,080 bcy 12.5 stations

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    Pricing Earthwork

    Operations

     

    The cost of earthwork operationswill vary with the kind of soil or

    rock encountered and the methods

    used to excavate, haul, and place

    the material in its final deposition.

    Spreading Dumped

    Embankment

    Material with a Dozer

    Water Truck and Roller used to

    Compaction Embankment

    Material

    Three link Earthwork

    System 

    Excavate & load

    Haul, dump, return

    Spread &

    compact