Digital Manufacturing - Capgemini · DIGITAL MANUFACTURING - 3 Editorial Le numérique transforme les métiers et la façon de produire des industriels. Les sites de production doivent

Digital ManufacturingProduits, Usines intelligentes et connectées : de nouvelles façons de concevoir et de fabriquer

29 septembre 2016 – Paris, Pavillon Gabriel

2 - DIGITAL MANUFACTURING

DIGITAL MANUFACTURING - 3

Editorial

Le numérique transforme les métiers et la façon de produire des industriels. Les sites de production doivent être connectés, les usines deviennent intelligentes, adaptables, reconfigurables. Opérations et technologies convergent pour répondre aux enjeux de productivité, croissance et optimisation des coûts.

Fortement impliqué dans la transformation digitale de ses clients, le groupe Capgemini a choisi d’intituler cette matinée “Produits, Usines intelligentes et connectées : de nouvelles façons de concevoir et de fabriquer” puisque nous aborderons à la fois les sujets de conception, de création, de production, d’optimisation,

d’amélioration des produits, des processus et des organisations que recouvre le thème d’Usine du Futur ou Digital Manufacturing.

Pendant cette Matinale dédiée au Digital Manufacturing, nos clients viendront témoigner de leur expérience et vous pourrez découvrir des solutions que le Groupe a développées pour ses clients industriels, dans une dynamique d’innovation appliquée, seul ou en partenariat avec des start-ups ou de plus grands éditeurs : Braincube, Dassault Systèmes, Diota, Imag’Ing, Prismadd, Stratasys.

Nos experts sont à votre disposition pour vous expliquer les usages envisageables, les technologies utilisées, les moyens de mise en œuvre, les applications concrètes à vos enjeux d’aujourd’hui et de demain.

Je vous remercie au nom de l’ensemble des membres du Country Board France* de votre présence et vous souhaite un très bel événement.

Bien à vous,

Jean-Pierre PETITDirecteur de l’Offre de Services Digital Manufacturing pour le Groupe Capgemini

* Le Country Board France regroupe l’ensemble des entités du groupe Capgemini en France : Application Services France, Business Services, Capgemini Consulting, FS SBU, Cloud Infrastructure Services, Prosodie-Capgemini, Sogeti ATS et Sogeti High Tech.


Digital Manufacturing scope and stakes


A Full End-to-End Capgemini value proposal


Virtual Engineering through MBSE approach

Did you know that Virtual Engineering could enhance product development on complex system such as a Super Tanker?”

Virtual Engineering through MBSE approach (Modelization, Simulation, Virtual testing and modular prototyping) is the enabler to accelerate product development cycle time and to ensure digital continuity from concept & design to physical prototypes (3D printing) and manufacturing.

SECTORS LOCATIONWorldwide

CONTACTMarie CaPron [email protected]

Alors que le secteur de l'Assurance est déjà en train de vivre sa transformation digitale, il doit également se préparer face aux menaces majeures que représentent la génération Y et l'Internet des Objets sur leur modèle traditionnel. Les assureurs les mieux préparés seront ceux qui les auront placés en tête de leurs priorités dansleur processus d’amélioration de la gestion des données et des risques.”

Vincent BastidSecrétaire général de l'Efma


PARTNER

SolutionDigital continuity and data interconnection bring significant competitive advantage for product development and production.

Sogeti High Tech invests to define future development processes and methodologies for System Engineering through Tanker digital twin POC featuring the added value of Virtual Engineering using MBSE approach :

• A complex system of system (Super Tanker) with physical and environmental interactions

• A simulation core

• Ecosystem integration

Your challenges• Time to Market

• Product cost, performance and quality

• New technology integration to innovation

• Collaborative & Global environment

Your benefits• Efficient Management

of product line roadmap by platforming /modular approach

• Effective Decision Making by Modeling & simulating complex behavior

• Fast Assessment of technical solution performance, cost and impact prior to build by anticipating and verifying

• Reducing inconsistencies by model sharing in global environment


Immersive Work (Réalité virtuelle)

Saviez-vous que les environnements virtuels peuvent évoluer de façon simple et être déployés dans le monde entier simultanément ?”

Nous créons un environnement pour former, visualiser, créer, travailler et vendre en toute sécurité.

SECTEURS IMPLANTATIONGlobale

CONTACTJeremy roMano [email protected]




SolutionNous créons des environnements virtuels dans lesquels des opérateurs, des techniciens, des ingénieurs, des clients peuvent évoluer dans le but de se former, de visualiser un produit final, de créer un produit/une architecture, travailler d’une façon innovante et plus productive.

Les solutions “Immersive Work” appliquées aux activités de fabrication, de formation ou de vente permettent d’améliorer l’immersion des opérateurs et de créer un environnement sécurisé dans lequel chaque personne pour évoluer sans crainte tout en ayant la possibilité d’intéragir de la même manière que dans la réalité. “Immersive Work” permet aussi d’augmenter la qualité de visualisation d’un produit et par conséquent la qualité et la precision des modifications qui lui sont apportés.

La facilité de déploiement des mises à jour simplifie le délai de mise en service et garantit une réactivité optimale envers les clients.

Grâce à l’association de différents outils tel que des gants ou des capteurs de mains, ou différents supports tel que des salles immersives, les possibilités et les sensations sont exploités au maximum afin de rendre l’experience utilisateur productive.

Vos enjeux• Réduire le coût d’achat

et de maintenance des simulateurs

• Rendre accessible la formation, la vente et la production depuis n’importe quel siege

• Convaincre plus facilement des acheteurs potentiels d’un produit

Vos bénéfices• Réduction des délais et

des coûts de formation

• Réduction du risque pour des environnements définis comme dangereux

• Augmentation de la qualité de production

• Réduction du Time to Market


From Laser Scan to Digital Twin

Did you know that the use of digital twin of your asset could reduce your operational costs and lead-time up to 50%?”

We offer to Build, Update, Customize Digital World as a new way of working to streamline Physical World.


CONTACTfrank PaCoU [email protected]




PARTNER

SolutionCapgemini’s Digital Twin aims to provide a virtual representation of your asset/product, all along its life cycle, with intelligent and dynamic data modeling. This knowledge basis will permanently enable to drive decisions in context and increase the level of efficiency of your global asset/product operations.

Capgemini proposes a complete “Digital Factory” to create, modify and customize this digital twin and maximize the benefits :

• Benefit from a virtual representation to simulate, secure and shorten operational decisions process in context -> Streamline physical operations by virtual model.

• Guarantee complete continuity and traceability in the management of the different cycle between “As Design” vs “as Built” vs “As Operate” which will reduce operations cost while increasing data accessibility and integrity.

Your challenges• Align Technical data

& Process across organization

• Bridge gaps on complete lifecycle to improve Product – Asset / Process / Resources collaboration.

• Customize Virtual Applications & Scenarios enabling and securing profitable decisions for Physical World.

Your benefits• Operational efficiency:

decrease over costs, redundancy, reworks / reduce lead-time / leverage collaboration

• Customization: From Virtual visit, through Operations scenario simulation to Augmented Operator


Digital industrial Asset Management

Saviez-vous qu’avec DiALM :

Vous améliorez de 10 à 15% l’efficacité des agents de terrain ?

Vous réduisez de 30 à 50% le temps de recherche de la BONNE information ?

Vous réduisez de 5 à 20% les coûts maintenance ?

Vous réduisez de 10 à 30% votre TCO ?

Nous offrons une approche pragmatique pour mener à bien la transformation digitale, des industries au patrimoine conséquent et critique pour leur cœur de métier.

SECTEURS IMPLANTATIONSFrance,

Royaume-Uni, Pays-Bas, Finlande,

Etats-Unis

CONTACTabdelmajid BoUTayEB [email protected]




SolutionDiALM est une solution conçue et dimensionnée pour et avec les CAPEX Intensive Industries. Elle est multi-secteur et s’adresse à toutes les disciplines et tous les acteurs.

DiALM permet la disponibilité et l’accessibilité des données en tout temps, partout, de tout acteur, quel que soit l’écosystème, grâce à la fédération sur le Cloud.

DiALM permet un projet incrémental, et propose une approche par étape pour la mise en œuvre, sans aucun impact sur l’environnement informatique existant.

Vos enjeuxDiALM répond aux challenges des industries dites « Capital intensives » :

• Plusieurs parties prenantes concernées

• Plusieurs disciplines concernées

• Conformité aux exigences réglementaires et de sécurité

• Conformité aux standards du marché

Vos bénéfices• Consolider les données

digitales de leurs assets dans ce que l’on appelle un Single Point of Truth

• Garantir la cohérence de ces données multi sources

• Orchestrer leurs processus conformément aux règles métier et aux standards


Flow simulation

Did you know that Flow Simulation contributes to Industrial Performance regardless of company size?”

We provide capabilities to optimize Industrial and Logistic systems using a simulation-based iterative improvement method.

SECTORS LOCATIONEurope

CONTACTEric ChaMBon [email protected]




SolutionIn a world where stringent costs reduction and manufacturing efficiency are chronically straining most of the supply chains, Manufacturing setups have become more complex. Industrial companies have to design Manufacturing systems for more agitily, fiability and efficiency. We are able to take up these challenges while providing high-quality services in 2 main domains:

• Simulation-aided Factory Design (conception, modeling, consulting, flow management, plant layout and operations planning, line balancing, …),

• Simulation-aided Improvement (Change management, decision support, time sequence, …).

Your challenges• How can material flows

be optimized across every step of the value chain? (unnecessary material handling, inventories, transportation…)?

• How to define the optimal configuration for new production systems and layouts based on key metrics such as costs, cycle times, equipment?

• How to determine the best approach to optimizing performance (the right production schedules, redundant inspection and testing procedures…)?

• How to establish the correct production throughput-to-resource use ratio?

• How to improve the overall manufacturing process flow (design, additional savings, risks, means…)?

• How to evaluate the proposed changes (“what-if” scenarios, alternatives to significant capital or resource expenditures…)?

Your benefits• Rapid factory planning and

design in a digital factory context

• 3D visualization, interaction, immersion

• Accelerated industrial system integration

• Change Management

• Validation of layout

• Improved productivity of existing or new facilities

• Reduced investments through early design error identification and solving

• Reduced inventory and throughput time

• Allow complex system optimization

• Optimized manufacturing resources

• Quick convergence to industrial target

• Secure target & performances


Manufacturing Intelligence

Did you know that Eramet, using braincube, divided its defect rate by 4, achieved +32% stability on operative standards, increased its yield by 1,3 installed 4000 live SPC and leverage 130 real time dashboards, adapting its organization to leverage 4.0 manufacturing tool and deployed MI in all its plants all over the world?”

We offer Manufacturing Intelligence, which is infrastructure, editor and integrator of cloud solutions for industrial performance.


CONTACTSMichel GUIGa : [email protected] Laurent LaPorTE : [email protected]




PARTNER

SolutionSupport company transition to Digital Manufacturing (Capgemini)

Review and lead IT /SI and machine connectivity projects (Capgemini)

Model customer processes and create live memory base (both historical & real time)

Support all departments in deploying the relevant 4.0 functionalities (Capgemini)

Define improvement axis and carry out optimization studies to deliver results (Capgemini-Braincube)

Train users on Braincube platform (Capgemini)

Deliver, operate and support the platform (Braincube)

Your challenges• Promote that technology

& solutions for 4.0 manufacturing are ready for Customers to reinvent their domain right now

• Transform Industrial challenges into Big data Real time solutions

• Reinvent manufacturing processes & practices leveraging MI solutions

• Make manufacturing people smile : ), reinvent their domain and strive for new improvements

Your benefits• Leverage all data history

to understand their best performance and replicate it

• Leverage real time information to make efficient decisions

• Leverage algorithm to master their process and make fact based decisions

• Accelerate progress, decrease costs and increase competitiveness


Augmented Worker (Opérateur augmenté)

Did you know that Augmented Reality can support operators for the various stages of assembly and maintenance activities?”

We offer to ease, secure, accelerate and enhance the efficiency of field operations.

SECTORS LOCATIONSFrance,

Western Europe, USA

CONTACTalexandre EMBry [email protected]




PARTNER

SolutionThe Augmented Worker solutions, applied to manufacturing or maintenance activities, enhance the quality inspection (‘as-built’ vs ‘as-designed’), the operating instructions follow-up and traceability on the field, the remote expertise and the guidance of operators (equipment identification, localization of operating areas).

Augmented Reality allow a real time access to virtual data localized in 3 dimensions in the field of view of operators. Equipment they have to work on are identified, operating areas are precisely localized and contextual digital data can be reached directly on-site. Technician can select and follow step by step an operating instruction, then validate each stage with traceability.

Combined with mobiles (tablets, smartphones) and hands-free (projectors, glasses) devices, Augmented Worker solutions aim to guarantee the accuracy and precision of manufacturing or maintenance operations, while at the same time improving the performance and the security of operators.

Your challenges• Assembly and

maintenance operations are becoming increasingly complex and have to be optimized with a means of reducing costs

• The design office and the plant or operating site need to be linked more closely by using 3D designed data on the field to support operations

• Operators need increasingly to be trained and industries require tools to reduce training time

Your benefits• Lead & Training Time

reduction for field operations

• Reliability improvement, guarantees accuracy and precision of assembly and maintenance operations, avoid handling mistake

• Knowledge Capitalization, harmonization of practices, improvement of operations traceability


Additive Manufacturing

Did you know that in the United States, the hearing aid industry converted to 100% additive layer manufacturing in less than 500 days and not one company faithful to conventional Manufacturing methods has survived?”

With 3D Printing or Additive Manufacturing (AM) services, we bring our customers advantages that are not proposed in conventional manufacturing, such as freedom of design, product optimization and rapid prototyping, performance measures.

SECTORS LOCATIONEurope

CONTACTValentina VETErE [email protected]




PARTNERS

Solution3D Printing services create a major breakthrough in Product Design and Manufacturing.

We enable our customers to address both business and technology dimensions of 3D Continuity including:

• Consulting services across 3D modeling and printing

• 3D model production services across both modeling and printing

Your challenges• Manage a manufacturing

transformation by the adoption of 3D printing.

• New design and production scheme.

• Enhance benefits from this new design/manufacturing process

• Ensure quality, repeatability, security

Your benefits• Increase the performance

of your products with lighter (65%), more complex (reduction of number of parts), consumables designs, …

• Shorten the production lead time by more of 90%

• Reduce costs

• Accelerate prototyping and R&D design validation process


Notes


Notes

Votre avis est important Restons connectés

Documents

Digital Manufacturing - Capgemini · DIGITAL MANUFACTURING - 3 Editorial Le numérique transforme les métiers et la façon de produire des industriels. Les sites de production doivent