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Machines for the Production of Confectionery and Bakery Products
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OKA – Machines for the Production of Confectionery and Bakery Products
Content
About OKA Seite 4
Test Center Seite 9
Machinery Overview Seite 10
Depositors Seite 12
Molders Seite 16
Extruders Seite 20
Decorators Seite 24
Cookie-Cappers Seite 26
Marshmallow Processing Seite 28
Marzipan Processing Seite 30
Cutting and Slitting Machines Seite 32
Pet food and other Industries Seite 34
Dies, Molds, Nozzles and Accessories Seite 36
Contact and Way to OKA Seite 38
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OKA – Machines for the Production of Confectionery and Bakery Products
Content
About OKA Seite 4
Test Center Seite 9
Machinery Overview Seite 10
Depositors Seite 12
Molders Seite 16
Extruders Seite 20
Decorators Seite 24
Cookie-Cappers Seite 26
Marshmallow Processing Seite 28
Marzipan Processing Seite 30
Cutting and Slitting Machines Seite 32
Pet food and other Industries Seite 34
Dies, Molds, Nozzles and Accessories Seite 36
Contact and Way to OKA Seite 38
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Your products are unique – so are our machines.
You do not offer “off the rack products“ to your customers – that’s the reason why we do not sell standard machines but customized equipment focused on your individual needs in order to realize your product ideas. OKA is a supplier of fl exible machinery solutions based on modular elements. We are covering the complete range of equipment from conventional mechanical standards up to fully automatic high-speed solutions. Our experience and know-how of more than 100 years of food machinery construction gives us the confi dence to meet all of your demands.
You can depend on us – everywhere and continually
Our customers are mid-sized producers as well as multinational groups. OKA machines can be found on all continents and in morethan 80 countries. We accompany our cus-tomers as a reliable partner – from the prod-uct idea up thru the industrial realization. Af-ter this you can rely on our excellent service– throughout their use – since our machines are designed with a highest quality claim and therefore long-lasting.
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Your products are unique – so are our machines.
You do not offer “off the rack products“ to your customers – that’s the reason why we do not sell standard machines but customized equipment focused on your individual needs in order to realize your product ideas. OKA is a supplier of fl exible machinery solutions based on modular elements. We are covering the complete range of equipment from conventional mechanical standards up to fully automatic high-speed solutions. Our experience and know-how of more than 100 years of food machinery construction gives us the confi dence to meet all of your demands.
You can depend on us – everywhere and continually
Our customers are mid-sized producers as well as multinational groups. OKA machines can be found on all continents and in morethan 80 countries. We accompany our cus-tomers as a reliable partner – from the prod-uct idea up thru the industrial realization. Af-ter this you can rely on our excellent service– throughout their use – since our machines are designed with a highest quality claim and therefore long-lasting.
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High-Tech, on which you can totally rely
Commitment
Tradition means to be in bond – with our customers. The founding family of OKA in fourth generation as well as every singleemployee are committed to the companyand has a high demand on fi rst-class qual-ity of their work. Our employees are ourbackbone and such is their know-how.This is exhibited every day.
We are highly motivated to convertyour individual needs to fl exible solu-tions.
Our assurances and delivery times arekept 100% - without compromise.
Our skilled service team is always avail-able: globally within 24 hours.
We guarantee - opposite to the industry standard - the availability of spare partsand other services without limit.
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Tradition means to us:
Know-how
Our production is based on a long experi-ence in machine building and design. We know the engineering and the industry as good as hardly any other company. We have a high percentage of engineers and designers.
This is the best precondition for innova-tions which are technically substantiated and – most important – market oriented. Our developments are well thought out. Our experience has been the fundament for OKA innovations which have become industry standards.
Foundation of the bread and rusk factory “Kremmling“ inHamersleben, Germany with own machinery department
1857
Foundation of „OKA-Spezialmaschinenfabrik“ asaffi liated company of the Kremmling food factory
1927
New Foundation after WW2 of OKA-Spezialmaschinenfabrik at present location in Darmstadt, Germany
First fully automatic computer con-trolled OKA depositor delivered to theindustry
Management hand-over to the fourth generation of the founding family
2003
Two thousandth machine since thestart-up of production in Darmstadtdelivered to a customer
1948
1994
2005
6 7
High-Tech, on which you can totally rely
Commitment
Tradition means to be in bond – with our customers. The founding family of OKA in fourth generation as well as every singleemployee are committed to the companyand has a high demand on fi rst-class qual-ity of their work. Our employees are ourbackbone and such is their know-how.This is exhibited every day.
We are highly motivated to convertyour individual needs to fl exible solu-tions.
Our assurances and delivery times arekept 100% - without compromise.
Our skilled service team is always avail-able: globally within 24 hours.
We guarantee - opposite to the industry standard - the availability of spare partsand other services without limit.
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Tradition means to us:
Know-how
Our production is based on a long experi-ence in machine building and design. We know the engineering and the industry as good as hardly any other company. We have a high percentage of engineers and designers.
This is the best precondition for innova-tions which are technically substantiated and – most important – market oriented. Our developments are well thought out. Our experience has been the fundament for OKA innovations which have become industry standards.
Foundation of the bread and rusk factory “Kremmling“ inHamersleben, Germany with own machinery department
1857
Foundation of „OKA-Spezialmaschinenfabrik“ asaffi liated company of the Kremmling food factory
1927
New Foundation after WW2 of OKA-Spezialmaschinenfabrik at present location in Darmstadt, Germany
First fully automatic computer con-trolled OKA depositor delivered to theindustry
Management hand-over to the fourth generation of the founding family
2003
Two thousandth machine since thestart-up of production in Darmstadtdelivered to a customer
1948
1994
2005
6 7
The engineering, which makes your product idea a reality
Flexible Manufacturing Test Center
OKA provides a well equipped test center for trials. Here you will fi nd a large selection of OKA machines, dough mixers and rack ovens to insure reliable small-scale test produc-tion. OKA places at your disposal master bakery and confectionery specialist as well as internationally experienced engineers. The test center is also available for test market production runs – most certainly you can rely on our maximum confi dentiality.
Z-Mixer
Spiral-Mixer
Rack oven
Analytical Equipment
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Test Center Equipment:
Gear pump-Depositors
Single-Piston-Depositors
Multi-Piston-Depositors
Rotary Molders
Duplex-Extruders
Devices
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The engineering, which makes your product idea a reality
Flexible Manufacturing Test Center
OKA provides a well equipped test center for trials. Here you will fi nd a large selection of OKA machines, dough mixers and rack ovens to insure reliable small-scale test produc-tion. OKA places at your disposal master bakery and confectionery specialist as well as internationally experienced engineers. The test center is also available for test market production runs – most certainly you can rely on our maximum confi dentiality.
Z-Mixer
Spiral-Mixer
Rack oven
Analytical Equipment
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Test Center Equipment:
Gear pump-Depositors
Single-Piston-Depositors
Multi-Piston-Depositors
Rotary Molders
Duplex-Extruders
Devices
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The OKA Range of Machinery
...by the way
Construction of biscuit and confection-ery machines is our core-competence. Beyond that we support, with services, technology and recipe development. By our global network of associated com-panies and specialists we can cover the complete business activities of a modern and automated production – by request, also, as a turn-key solution.
OKA does not offer rigid standard solutions, but understands itself as a system supplier.For you this means: An investment in OKA equipment means minimum total cost of own-ership because you can easily adapt the machines to changing market demands – fast, reliably and cost-effectively.
We think modular
Extrusion Systems
Accessories
Drive Units
Laboratory Machines
At OKA a matter of course: Each machine type is available as a lab version for your product develop-ment department.
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Depositors
Extruders
Wire cutters
Rotary Molders
Injecting and Decorating Machines
Cutting and Slitting Machines
Finishing Accessories
Cookie-Cappers
The OKA Range of Machinery
...by the way
Construction of biscuit and confection-ery machines is our core-competence. Beyond that we support, with services, technology and recipe development. By our global network of associated com-panies and specialists we can cover the complete business activities of a modern and automated production – by request, also, as a turn-key solution.
OKA does not offer rigid standard solutions, but understands itself as a system supplier.For you this means: An investment in OKA equipment means minimum total cost of own-ership because you can easily adapt the machines to changing market demands – fast, reliably and cost-effectively.
We think modular
Extrusion Systems
Accessories
Drive Units
Laboratory Machines
At OKA a matter of course: Each machine type is available as a lab version for your product develop-ment department.
10 11
Depositors
Extruders
Wire cutters
Rotary Molders
Injecting and Decorating Machines
Cutting and Slitting Machines
Finishing Accessories
Cookie-Cappers
Depositing [ As Flexible as the market and customer requirements ]
OKA-Depositors stand for capability and engineering. The diversity of depositing options is extensive and accordingly high is the fl exibility of the possible production types. We are covering the complete range from simple wire cutters up to multifl exible automated depositors in working width from 300 mm to 1.800 mm – if desired even above and below this standard.
OKA-equipment even offers in mono production lines later expansion possibilities. If drop-depositing, wire cutting, moveable depositing, extrusion, co-extrusion or aerated dough, depositing dough or complex choco-chunk dough is your preference – with OKA it is a matter of accessories.
Advantages
Stable operation
Maximum weight accuracy
High sanitary standard
Flexible Accessories
High performance
Totally and easily programmable cam motions
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Range of Machinery
Depositor Type AX Flexible in pitch and gentle depositing specially foraerated dough
Depositor Type AQ Multicolor depositing with maximum weight accuracy
Depositor Type AY Accurate depositing of semi-liquid dough
Depositor Type AF Multipiston depositor for simple depositing tasks
Depositor Type AZ/AK Precise depositing of confectionery pastes
Injector Type AI For injection, fi lling and depositing of jam and/orchocolate
Depositors Type TBA / STA / OKA
Mechanical series out on the market for decades
Optional duplex hopper fortwo colored articles
Retractable extrusion unit for easy mainte-nance and cleaning
ssoriesFlexible acces
Optional decorating system
Highly dynamic drive unit including lineardrive technology = 400 mm belt following motion
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Depositing [ As Flexible as the market and customer requirements ]
OKA-Depositors stand for capability and engineering. The diversity of depositing options is extensive and accordingly high is the fl exibility of the possible production types. We are covering the complete range from simple wire cutters up to multifl exible automated depositors in working width from 300 mm to 1.800 mm – if desired even above and below this standard.
OKA-equipment even offers in mono production lines later expansion possibilities. If drop-depositing, wire cutting, moveable depositing, extrusion, co-extrusion or aerated dough, depositing dough or complex choco-chunk dough is your preference – with OKA it is a matter of accessories.
Advantages
Stable operation
Maximum weight accuracy
High sanitary standard
Flexible Accessories
High performance
Totally and easily programmable cam motions
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Range of Machinery
Depositor Type AX Flexible in pitch and gentle depositing specially foraerated dough
Depositor Type AQ Multicolor depositing with maximum weight accuracy
Depositor Type AY Accurate depositing of semi-liquid dough
Depositor Type AF Multipiston depositor for simple depositing tasks
Depositor Type AZ/AK Precise depositing of confectionery pastes
Injector Type AI For injection, fi lling and depositing of jam and/orchocolate
Depositors Type TBA / STA / OKA
Mechanical series out on the market for decades
Optional duplex hopper fortwo colored articles
Retractable extrusion unit for easy mainte-nance and cleaning
ssoriesFlexible acces
Optional decorating system
Highly dynamic drive unit including lineardrive technology = 400 mm belt following motion
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Depositing [ Selection of deposited products ]
Moveable Depositing
Wire Cutting Large Inclusions
Accessories
Our machines can easily be upgradedwith available accessories. The deposi-tor shows how easy you can extendyour product portfolio.
Modular extension of OKA-Machines [ Expand your product portfolio with low complexity ]
Drop-Depositing
Aerated Doughs Special Products
Exchange Systems
Our machines can not only be upgradedwith fl exible accessories but also withcomplete interchangeable extrusionsystems. This process approach allowsthe processing of highly aerated dough,liquid dough as well as solid dough onthe same machine. That way there areno more limitations in relation to viscosi-ties. The machines can be utilized asfl exible as the marketing ideas are.
AZAX
AQ
AK-DAF
AZ/AKAK-EMulti-color depositingand extrusion
Drop-depositing
Wire cutting
Moveable depositing
Encrusting
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Depositing [ Selection of deposited products ]
Moveable Depositing
Wire Cutting Large Inclusions
Accessories
Our machines can easily be upgradedwith available accessories. The deposi-tor shows how easy you can extendyour product portfolio.
Modular extension of OKA-Machines [ Expand your product portfolio with low complexity ]
Drop-Depositing
Aerated Doughs Special Products
Exchange Systems
Our machines can not only be upgradedwith fl exible accessories but also withcomplete interchangeable extrusionsystems. This process approach allowsthe processing of highly aerated dough,liquid dough as well as solid dough onthe same machine. That way there areno more limitations in relation to viscosi-ties. The machines can be utilized asfl exible as the marketing ideas are.
AZAX
AQ
AK-DAF
AZ/AKAK-EMulti-color depositingand extrusion
Drop-depositing
Wire cutting
Moveable depositing
Encrusting
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Molding [ Sun, Moon and Stars: All equiponderate and ready at once ]
OKA-Rotary Molders are well known for their long life-cycle, performance and comfortableoperation. Design series from standard molder up to fully automated high-performancemolder, from compact type to long-chassis for additional accessories such as coatingand sprinkling devices – all available from 300 mm to 1.800 mm working width.
Also with our rotary molders we put a high emphasize on modularity to give an additionalbenefi t through later retrofi tting of accessories. For instance, all OKA molders can beequipped with piston ejection rollers from the beginning or at any later point of time. Thisaccessory feature gives added value through processability of dough with larger inclu-sions with highest weight accuracy and performance.
Advantages
High performance
Comfortable adjustment possibilities including recipe storage functions
Extensive accessories
High variant diversity
Quick product change over and easily cleaned
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Range of Machinery
OKA-Rotary Molder Type STF Conventional steel belt molder with frequency con-trolled drives
OKA-Rotary Molder Type FE Electronic steel belt molder with individual brushlessservo drives
OKA-Rotary Molder Type FE-N Electronic steel belt molder in standard setup
OKA-Rotary Molder Type FE-K Electronic steel belt molder in compact design
OKA-Rotary Molder Type FE-C Stand-alone ejection piston molder for high-speedapplications
Accessories
Rotary Molds
Ejection Piston Molds
Coating Devices
Sprinkling Devices
Glazing Devices
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system for fast and secure molding roller exchange Molding roller with optional
ejection piston system
Egg-wash device
Easily moveable (integrated wheels)
Integrated excessdough transportsIndividual servodrives
for molding roller,feeding roller and belts
Sprinkling device
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Molding [ Sun, Moon and Stars: All equiponderate and ready at once ]
OKA-Rotary Molders are well known for their long life-cycle, performance and comfortableoperation. Design series from standard molder up to fully automated high-performancemolder, from compact type to long-chassis for additional accessories such as coatingand sprinkling devices – all available from 300 mm to 1.800 mm working width.
Also with our rotary molders we put a high emphasize on modularity to give an additionalbenefi t through later retrofi tting of accessories. For instance, all OKA molders can beequipped with piston ejection rollers from the beginning or at any later point of time. Thisaccessory feature gives added value through processability of dough with larger inclu-sions with highest weight accuracy and performance.
Advantages
High performance
Comfortable adjustment possibilities including recipe storage functions
Extensive accessories
High variant diversity
Quick product change over and easily cleaned
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Range of Machinery
OKA-Rotary Molder Type STF Conventional steel belt molder with frequency con-trolled drives
OKA-Rotary Molder Type FE Electronic steel belt molder with individual brushlessservo drives
OKA-Rotary Molder Type FE-N Electronic steel belt molder in standard setup
OKA-Rotary Molder Type FE-K Electronic steel belt molder in compact design
OKA-Rotary Molder Type FE-C Stand-alone ejection piston molder for high-speedapplications
Accessories
Rotary Molds
Ejection Piston Molds
Coating Devices
Sprinkling Devices
Glazing Devices
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system for fast and secure molding roller exchange Molding roller with optional
ejection piston system
Egg-wash device
Easily moveable (integrated wheels)
Integrated excessdough transportsIndividual servodrives
for molding roller,feeding roller and belts
Sprinkling device
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Molding [ Selection of molded biscuits and snacks ]
Standard molded products Seasonal products Ejection Piston Roller
The OKA rotary molders can not only beequipped with conventional rotary moldswith diameters from 205 - 260 mm butcan also optional be equipped with ejec-tion piston rollers. This exchangeablesystem allows the production of wire-cut biscuits, e.g. biscuits with large orcoarse inclusions, utilising an ejectionroller and wire-cutting device. By thismeans completely new product varietiescan be produced.
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Molding [ Selection of molded biscuits and snacks ]
Standard molded products Seasonal products Ejection Piston Roller
The OKA rotary molders can not only beequipped with conventional rotary moldswith diameters from 205 - 260 mm butcan also optional be equipped with ejec-tion piston rollers. This exchangeablesystem allows the production of wire-cut biscuits, e.g. biscuits with large orcoarse inclusions, utilising an ejectionroller and wire-cutting device. By thismeans completely new product varietiescan be produced.
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Extruding [ Simple, multicolored or co-extruded; you can vary and combine ]
Our range of equipment starts with simple extruders for dough and ranges up to multi-color co-extrusion of dough with different viscosities in working width from 100 mm to 1.800 mm – and if necessary above or below that as well.
As in all OKA machines, the extruders offer future options through the utilization of ac-cessory equipment. Some possibilities include moveable or rotating extrusion, one, two or multi-color extrusion, light dough or sticky fruit pastes. With our multifl exible extruders you are well primed for dynamic sales market and ascending customer requirements.
Advantages
Stable operation
Maximum weight exactness by the means of two-step pre-dosing
High sanitary standard
Flexible accessories
High performance
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Flexibler Extruderaufbau
AQ – 1 colored
AQ – 2 colored
AQ – 3 colored
AQ – 4 colored
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Range of Machinery
Extruder Type AK-E High-performance extruder for single color extrusion
Extruder Type AK-D High-performance extruder for multi-color co-extrusion
Extruder Type AQ Multi-purpose extruder
Extruder Type AZ/AK Standard confectionery extruder
Extruder Type AY Extruder for semi-liquid pastes
Optional duplex hopper for two colored articles
Accessory systems for additonal centerfi llings
Individual servodrives for each extrusion system
Two-step extrusion via feeding rollers and individual gearpumps
Retractable extrusion systems for easy maintenance and cleaning
Extrusion die for easy product changeover
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Extruding [ Simple, multicolored or co-extruded; you can vary and combine ]
Our range of equipment starts with simple extruders for dough and ranges up to multi-color co-extrusion of dough with different viscosities in working width from 100 mm to 1.800 mm – and if necessary above or below that as well.
As in all OKA machines, the extruders offer future options through the utilization of ac-cessory equipment. Some possibilities include moveable or rotating extrusion, one, two or multi-color extrusion, light dough or sticky fruit pastes. With our multifl exible extruders you are well primed for dynamic sales market and ascending customer requirements.
Advantages
Stable operation
Maximum weight exactness by the means of two-step pre-dosing
High sanitary standard
Flexible accessories
High performance
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Flexibler Extruderaufbau
AQ – 1 colored
AQ – 2 colored
AQ – 3 colored
AQ – 4 colored
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Range of Machinery
Extruder Type AK-E High-performance extruder for single color extrusion
Extruder Type AK-D High-performance extruder for multi-color co-extrusion
Extruder Type AQ Multi-purpose extruder
Extruder Type AZ/AK Standard confectionery extruder
Extruder Type AY Extruder for semi-liquid pastes
Optional duplex hopper for two colored articles
Accessory systems for additonal centerfi llings
Individual servodrives for each extrusion system
Two-step extrusion via feeding rollers and individual gearpumps
Retractable extrusion systems for easy maintenance and cleaning
Extrusion die for easy product changeover
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Extruding [ Selection of extruded products ]
Standard Extrusion Multi-color Extrusion Centerfi lled Extrusion Optional Accessories
Co-Extrusion Die
Through the utilization of a co-extrusion die, two or more com-pounds or dough can be combined. This means a combination on top, next to or inside each other.
Twist Die
By using a twist die it is possible to twist one or two colored biscuit or confectionery ropes with each other. In customized design it is also possible to combine this with additional centerfi llings.
Zigzag Die
The zigzag die allows by the means of moveable nozzles the production of classical „Utrechter Spritz.“ Also in this die it is possible to combine two different dough next or on top of each other.
Encrusting Die
The usage of the encrusting die enables the production of dough balls with a center fi lling. This allows the production of successful product combinations such as dough with chocolateor jam fi llings.
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Extruding [ Selection of extruded products ]
Standard Extrusion Multi-color Extrusion Centerfi lled Extrusion Optional Accessories
Co-Extrusion Die
Through the utilization of a co-extrusion die, two or more com-pounds or dough can be combined. This means a combination on top, next to or inside each other.
Twist Die
By using a twist die it is possible to twist one or two colored biscuit or confectionery ropes with each other. In customized design it is also possible to combine this with additional centerfi llings.
Zigzag Die
The zigzag die allows by the means of moveable nozzles the production of classical „Utrechter Spritz.“ Also in this die it is possible to combine two different dough next or on top of each other.
Encrusting Die
The usage of the encrusting die enables the production of dough balls with a center fi lling. This allows the production of successful product combinations such as dough with chocolateor jam fi llings.
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Applying, sprinkling, decorating [ That way it will be perfect, exactly like your ideas ]
With increasing demands of our customers there is a need for sophisticated fi nishing of the products. Finishing means applying, sprinkling, and decorating of various com-pounds or materials on bakery and confectionery articles. In this fi eld we can offer from standard applications up to highly customized solutions within the complete range of accessories.
Do you want to apply choco chips on top of your products, sprinkle spices on crackers or simply apply sugar, fl our, nut crackles or whole nuts accurate to a tenth? OKA can offer for any application, the suitable solution some of which are precise decorating systems for jam, cream and chocolate or sophisticated compounds such as caramel or marshmallow. OKA systems provide precise spot location even with very little dosing to as low as 0.2 grams. By the way we also offer devices for the feeding of complete biscuits or wafers onto transport belts.
Advantages
Comprehensive area of application
Modular combination possibilities
Customized Layouts
Complete scope of delivery fromstandard systems to high-speedapplications
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Product OverviewRange of Machinery
Sprinkling Devices For the sprinkling of various grit
Glazing Devices For the coating (e.g. with egg-wash) of products
Glazing Devices For the glazing of products
Nut Appliers For the application of single or multiple nuts
Jam Depositors For the depositing of semi-liquid fl uids
Decorating Devices For the decorating of products
Applying or Inlaying Devices Customized solutions for precise applying or inlayingof various materials
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Applying, sprinkling, decorating [ That way it will be perfect, exactly like your ideas ]
With increasing demands of our customers there is a need for sophisticated fi nishing of the products. Finishing means applying, sprinkling, and decorating of various com-pounds or materials on bakery and confectionery articles. In this fi eld we can offer from standard applications up to highly customized solutions within the complete range of accessories.
Do you want to apply choco chips on top of your products, sprinkle spices on crackers or simply apply sugar, fl our, nut crackles or whole nuts accurate to a tenth? OKA can offer for any application, the suitable solution some of which are precise decorating systems for jam, cream and chocolate or sophisticated compounds such as caramel or marshmallow. OKA systems provide precise spot location even with very little dosing to as low as 0.2 grams. By the way we also offer devices for the feeding of complete biscuits or wafers onto transport belts.
Advantages
Comprehensive area of application
Modular combination possibilities
Customized Layouts
Complete scope of delivery fromstandard systems to high-speedapplications
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Product OverviewRange of Machinery
Sprinkling Devices For the sprinkling of various grit
Glazing Devices For the coating (e.g. with egg-wash) of products
Glazing Devices For the glazing of products
Nut Appliers For the application of single or multiple nuts
Jam Depositors For the depositing of semi-liquid fl uids
Decorating Devices For the decorating of products
Applying or Inlaying Devices Customized solutions for precise applying or inlayingof various materials
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Cookie-Capping [ Double or triple: No problem with customized OKA solutions ]
Double or triple biscuits with cream fi llings show an increasing market demand. OKA offers specialized solutions for your cookie-capping application. We can deliver in-line equipment as well as complete offl ine applications including stack-feeding devices. Our range of equipment covers simple capping up to sophisticated solutions including fl ip-ping stations, buffers and precise cream dosing via multi-piston depositors and laser-synchronized cappers without any offset.
Besides complete solutions we are offering each element for retrofi tting and optimiza-tion of existing non-OKA equipment. Cookie-Capping is a complex and challenging topic and therefore customized. We will be happy to work out a solution for your special ap-plication in a personal conversation.
Advantages
Completely servo controlled systems
Modular expansion possibilities
Customized layout
e Complete range of equipment from simplecapping to complex high-speed systems
Off-line and In-line setup
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Product OverviewRange of Machinery
OKA-Cookie-Capper Type SA Electronic, servo controlled capping station
OKA-Depositor Type AY Dosing and Depositing Unit for cream, jam or choco-late
OKA-Intermediate Transport Type ZW
Transport system for arranging and alignment of complete rows
OKA-Stack Feeding DeviceType STP
Stack feeder for off-line applying
OKA-Flipping Device Type FS Flipping station for turning of complete rows
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Cookie-Capping [ Double or triple: No problem with customized OKA solutions ]
Double or triple biscuits with cream fi llings show an increasing market demand. OKA offers specialized solutions for your cookie-capping application. We can deliver in-line equipment as well as complete offl ine applications including stack-feeding devices. Our range of equipment covers simple capping up to sophisticated solutions including fl ip-ping stations, buffers and precise cream dosing via multi-piston depositors and laser-synchronized cappers without any offset.
Besides complete solutions we are offering each element for retrofi tting and optimiza-tion of existing non-OKA equipment. Cookie-Capping is a complex and challenging topic and therefore customized. We will be happy to work out a solution for your special ap-plication in a personal conversation.
Advantages
Completely servo controlled systems
Modular expansion possibilities
Customized layout
e Complete range of equipment from simplecapping to complex high-speed systems
Off-line and In-line setup
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Product OverviewRange of Machinery
OKA-Cookie-Capper Type SA Electronic, servo controlled capping station
OKA-Depositor Type AY Dosing and Depositing Unit for cream, jam or choco-late
OKA-Intermediate Transport Type ZW
Transport system for arranging and alignment of complete rows
OKA-Stack Feeding DeviceType STP
Stack feeder for off-line applying
OKA-Flipping Device Type FS Flipping station for turning of complete rows
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Marshmallow and aerated pastes [ OKA has the patent for “angel kisses” ]
OKA can look back on a long and successful tradition in designing of equipment for sophisticated light-marshmallow application (<0.2 kg/l). The depositing of light marsh-mallow e.g. for “angel kisses“ remains a highly demanding fi eld of application. We are offering solutions for this based on our patents - of course not only limited to light-marsh-mallow but also for higher density pastes. While processing aerated pastes it is very important to not damage the sensitive product structure through the depositing process. OKA‘s patented one-piston system meets these criteria.
If you have a process involving aeration please do not hesitate to contact us. Our scope of delivery ranges from simple manifold systems to one-piston depositors for the pro-cessing of multicolored marshmallow.
Advantage
Processing of light-marshmallow(< 0.2 kg/l)
Highest depositing precision with low-est stress on the paste
Flexible and modular accessories
High performance
Multi-row depositing of small products
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Product Overview
Depositor Type AF Multipiston system for precise depositing of semi-liquid pastes
Depositor Type AX Electronic high-performance depositor with servodrives
Depositor Type TBA Conventional mechanical depositor
Accessories
Manifold system
Sprinkling Devices
Lay-on Devices
Finishing and Topping Devices
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Marshmallow and aerated pastes [ OKA has the patent for “angel kisses” ]
OKA can look back on a long and successful tradition in designing of equipment for sophisticated light-marshmallow application (<0.2 kg/l). The depositing of light marsh-mallow e.g. for “angel kisses“ remains a highly demanding fi eld of application. We are offering solutions for this based on our patents - of course not only limited to light-marsh-mallow but also for higher density pastes. While processing aerated pastes it is very important to not damage the sensitive product structure through the depositing process. OKA‘s patented one-piston system meets these criteria.
If you have a process involving aeration please do not hesitate to contact us. Our scope of delivery ranges from simple manifold systems to one-piston depositors for the pro-cessing of multicolored marshmallow.
Advantage
Processing of light-marshmallow(< 0.2 kg/l)
Highest depositing precision with low-est stress on the paste
Flexible and modular accessories
High performance
Multi-row depositing of small products
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+
+
+
+
Product Overview
Depositor Type AF Multipiston system for precise depositing of semi-liquid pastes
Depositor Type AX Electronic high-performance depositor with servodrives
Depositor Type TBA Conventional mechanical depositor
Accessories
Manifold system
Sprinkling Devices
Lay-on Devices
Finishing and Topping Devices
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+
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28 29
Marzipan [ OKA and Marzipan: a longtime successful connection ]
Advantages
Processing of a large variety in formulation
Highest weight exactness with minimum stress on the marzipan (no oiling out)
Simple handling, highest sanitary focus
High performance
Extensive accessories (e.g. for fi lled marzipan pastry)
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Product OverviewRange of machinery
Marzipan molder Type MZ Molder for half or holohedral products
Marzipan molder Type MZF High-performance molder for half sided products
Marzipan molder Type FE High-performance molder for rope or tablet molding
Marzipan molder Type RM Inlay molder for chocolate molding plants
Extruder Type AK Extruder for one or multicolor extrusion
Depositor Type AX Depositor for marzipan
Accessories
Jam or chocolate decorating systems
Sprinkling Devices
Lay-on Devices
Finishing and Topping Devices
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OKA-Marzipan molders have become asynonym for robust high-performancemachines with indestructible durability.Also our sophisticated marzipan ex-truders and depositors are guarantorfor highest product quality and maxi-mum output. Whatever technology you choose, you can rely on our many de-cades of experience.
30 31
Marzipan [ OKA and Marzipan: a longtime successful connection ]
Advantages
Processing of a large variety in formulation
Highest weight exactness with minimum stress on the marzipan (no oiling out)
Simple handling, highest sanitary focus
High performance
Extensive accessories (e.g. for fi lled marzipan pastry)
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+
+
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Product OverviewRange of machinery
Marzipan molder Type MZ Molder for half or holohedral products
Marzipan molder Type MZF High-performance molder for half sided products
Marzipan molder Type FE High-performance molder for rope or tablet molding
Marzipan molder Type RM Inlay molder for chocolate molding plants
Extruder Type AK Extruder for one or multicolor extrusion
Depositor Type AX Depositor for marzipan
Accessories
Jam or chocolate decorating systems
Sprinkling Devices
Lay-on Devices
Finishing and Topping Devices
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+
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OKA-Marzipan molders have become asynonym for robust high-performancemachines with indestructible durability.Also our sophisticated marzipan ex-truders and depositors are guarantorfor highest product quality and maxi-mum output. Whatever technology you choose, you can rely on our many de-cades of experience.
30 31
Cutting and slitting [ Perfectly arranged ropes or appetizing morsel: OKA gives even the toughest compound a structure ]
Guillotines
From simple pneumatic cutting over ultrasonic cutters up to water jet cut-ting OKA covers the complete range – from simple to sticky compounds. For highest demands customized so-lutions can be offered as well.
Product OverviewRange of Machinery
OKA-Guillotine Type HK-P Pneumatic guillotine for belt speeds up to 2.5 m / minute
OKA-Guillotine Type HK-E Electronic high-performance guillotine
OKA-Guillotine Type HK-S Electronic high-speed guillotine for up to 700 cuts / minute
OKA-Ultrasonic-GuillotineType HK-U
Ultrasonic-Guillotine for sticky compounds
OKA-Water jet Cutter Type HK-W Water jet Cutter for complex cutting application(e.g. sponge cake)
OKA-Slitting Machine Type LS Machine for slitting and separation of continuous extruded slab to individual pieces
Slitting Machines
For the production of single morselout of a continuous extruded slab OKAwill offer solutions involving slitting,separation, cutting and distributing.
OKA offers a wide selection of machinery for cutting and slitting of slab or rope application; Due to our diversity such as water jet cutting we offer solutions for highly complex production.
Advantages
Servo controlled
Precisely adjustable from 0.1 mm up to infi nite
Exact box-motion of cutting knife
High-speed applications up to 700 cuts per minute (including box-mo-tion)
Fast exchangeable components for quick change of format
Reliable, robust, proven
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32 33
Cutting and slitting [ Perfectly arranged ropes or appetizing morsel: OKA gives even the toughest compound a structure ]
Guillotines
From simple pneumatic cutting over ultrasonic cutters up to water jet cut-ting OKA covers the complete range – from simple to sticky compounds. For highest demands customized so-lutions can be offered as well.
Product OverviewRange of Machinery
OKA-Guillotine Type HK-P Pneumatic guillotine for belt speeds up to 2.5 m / minute
OKA-Guillotine Type HK-E Electronic high-performance guillotine
OKA-Guillotine Type HK-S Electronic high-speed guillotine for up to 700 cuts / minute
OKA-Ultrasonic-GuillotineType HK-U
Ultrasonic-Guillotine for sticky compounds
OKA-Water jet Cutter Type HK-W Water jet Cutter for complex cutting application(e.g. sponge cake)
OKA-Slitting Machine Type LS Machine for slitting and separation of continuous extruded slab to individual pieces
Slitting Machines
For the production of single morselout of a continuous extruded slab OKAwill offer solutions involving slitting,separation, cutting and distributing.
OKA offers a wide selection of machinery for cutting and slitting of slab or rope application; Due to our diversity such as water jet cutting we offer solutions for highly complex production.
Advantages
Servo controlled
Precisely adjustable from 0.1 mm up to infi nite
Exact box-motion of cutting knife
High-speed applications up to 700 cuts per minute (including box-mo-tion)
Fast exchangeable components for quick change of format
Reliable, robust, proven
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32 33
Petfood machinery and other industries [ Also dogs like it colorful ]
For decades OKA equipment has been used for the production of petfood products. What in the past has been produced with used equip-ment is today demanding complex production machinery.
OKA’s scope of delivery ranges from beyond simple molders or drop-depositors to multicolor extruders or encrusters. We will be happyto present to you our solution for your product idea. If you want to know more about varieties and technologies please check out the other pages of this brochure.
Besides the pet food industry OKA machines are being used in sever-al other industries such as dairy for the processing of cream cheeseas well as in the deep-freeze industry for the processing of potatoor fat.
Advantages
Servo controlled equipment
Longtime experience
Acid resistant construction (V4A)
Highest sanitary standards
Flexible accessories
Reliable, robust, proven
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Range of Machinery
Complete OKA range of machinery in customization for the specifi c industry (such as acid resistance, etc.)
34 35
Petfood machinery and other industries [ Also dogs like it colorful ]
For decades OKA equipment has been used for the production of petfood products. What in the past has been produced with used equip-ment is today demanding complex production machinery.
OKA’s scope of delivery ranges from beyond simple molders or drop-depositors to multicolor extruders or encrusters. We will be happyto present to you our solution for your product idea. If you want to know more about varieties and technologies please check out the other pages of this brochure.
Besides the pet food industry OKA machines are being used in sever-al other industries such as dairy for the processing of cream cheeseas well as in the deep-freeze industry for the processing of potatoor fat.
Advantages
Servo controlled equipment
Longtime experience
Acid resistant construction (V4A)
Highest sanitary standards
Flexible accessories
Reliable, robust, proven
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+
+
+
+
+
Range of Machinery
Complete OKA range of machinery in customization for the specifi c industry (such as acid resistance, etc.)
34 35
Range of Accessories
Rotary Molds Brass Molds
Plastic Molds
Segment Molds
Trial Molds
Marzipan Molds
Rolling Molds
Nozzles Depositing Nozzles
Cutting Nozzles
Membrane Nozzles
Closing Nozzles
Special Nozzles
Screw-on Plates Cutting Plates
Tefl on Plates
Special Plates (e.g. Duplex- und Triplex Plates)
Dies Extrusion and Depositing Dies
Accessories and Molds [ The critical head start for your innovations ]
OKA also supplies in addition to machinery our complete components for biscuit and confectionery production – without distinction if we are talking about OKA equipment or machines from other manufacturers. We will retrofi t your other make equipment.
In our factory in Darmstadt we have a complete department, which deals with design, re-alization and manufacturing of accessories and molds. You can benefi t from our decade long experience – try it out!
We are working with the latest CNC milling technology and can therefore easily and cost-effectively produce small and prototype batches. For customized and specialized parts as well for standard parts rapid availability, is important to your success. OKA’s extremely short delivery times are a matter of fact.
Advantages
Modern CAD-CNC manufacturing
Short processing times
Own design department
Well educated and experienced experts
Manufacturer independent accessories
24h hand mould express handling
Wide variety in materials (brass, Tefl on, peek, aluminum, industrial plastics, special alloy etc.)
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One example from the manufac-turing of rotary molds
By the means of our own design 3D-scanning technology we can manufac-ture hand molds for trials based on your samples within 24 hours so that you can present on Wednesday your idea of Monday.
36 37
Range of Accessories
Rotary Molds Brass Molds
Plastic Molds
Segment Molds
Trial Molds
Marzipan Molds
Rolling Molds
Nozzles Depositing Nozzles
Cutting Nozzles
Membrane Nozzles
Closing Nozzles
Special Nozzles
Screw-on Plates Cutting Plates
Tefl on Plates
Special Plates (e.g. Duplex- und Triplex Plates)
Dies Extrusion and Depositing Dies
Accessories and Molds [ The critical head start for your innovations ]
OKA also supplies in addition to machinery our complete components for biscuit and confectionery production – without distinction if we are talking about OKA equipment or machines from other manufacturers. We will retrofi t your other make equipment.
In our factory in Darmstadt we have a complete department, which deals with design, re-alization and manufacturing of accessories and molds. You can benefi t from our decade long experience – try it out!
We are working with the latest CNC milling technology and can therefore easily and cost-effectively produce small and prototype batches. For customized and specialized parts as well for standard parts rapid availability, is important to your success. OKA’s extremely short delivery times are a matter of fact.
Advantages
Modern CAD-CNC manufacturing
Short processing times
Own design department
Well educated and experienced experts
Manufacturer independent accessories
24h hand mould express handling
Wide variety in materials (brass, Tefl on, peek, aluminum, industrial plastics, special alloy etc.)
+
+
+
+
+
+
+
One example from the manufac-turing of rotary molds
By the means of our own design 3D-scanning technology we can manufac-ture hand molds for trials based on your samples within 24 hours so that you can present on Wednesday your idea of Monday.
36 37
Your contact to OKA
OKA worldwide
OKA is worldwide. The right contact person for your region can be found via www.kremmling.de
Otto Kremmling
OKA-Spezialmaschinenfabrik KG GmbH & Co.
Grenzallee 5
D-64297 Darmstadt
Germany
Tel.: +49 6151 5099-0
Fax: +49 6151 5099-25
Email: [email protected]
http://www.kremmling.com
Airport: Frankfurt/Main InternationalAirport (FRA)
Autobahn A5: Exit “Pfungstadt / Darmstadt-Eberstadt”. At the end ofthe ramp turn right at the traffi c light.Next light (approx. 500 m) turn leftand immediately left again into theGrenzallee. The factory is locatedafter approx. 50 meters on the rightside.
38 39
Your contact to OKA
OKA worldwide
OKA is worldwide. The right contact person for your region can be found via www.kremmling.de
Otto Kremmling
OKA-Spezialmaschinenfabrik KG GmbH & Co.
Grenzallee 5
D-64297 Darmstadt
Germany
Tel.: +49 6151 5099-0
Fax: +49 6151 5099-25
Email: [email protected]
http://www.kremmling.com
Airport: Frankfurt/Main InternationalAirport (FRA)
Autobahn A5: Exit “Pfungstadt / Darmstadt-Eberstadt”. At the end ofthe ramp turn right at the traffi c light.Next light (approx. 500 m) turn leftand immediately left again into theGrenzallee. The factory is locatedafter approx. 50 meters on the rightside.
38 39
40
Otto Kremmling
OKA-Spezialmaschinenfabrik KG GmbH & Co.
Grenzallee 5
D-64297 Darmstadt
Germany
Tel.: +49 6151 5099-0
Fax: +49 6151 5099-25
Email: [email protected]
http://www.kremmling.com
