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1 Présentation technique ecoTEC plus 80 -120 kW.

Présentation technique ecoTEC plus 80 -120 kW. · Moteur Capteur de pression Sonde CTN Limitateur de température pressostat de gaz brûlé

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1

Présentation technique ecoTEC plus 80 -120 kW.

2

Type d’appareil Gaz Puissance de chauffage nominale P (kW) Modulation en %

ecoTEC plus VC 806G20/G25 (gaz nat. H)

Pas disponible pour le gaz liquide

16,5 - 82,3 (50/30 °C)14,9 - 74,7 (80/60 °C) ± 20 - 100

ecoTEC plus VC 1006 20,7 - 102,8 (50/30 °C)18,7 - 93,3 (80/60 °C) ± 20 - 100

ecoTEC plus VC 1206 24,7 - 123,4 (50/30 °C)22.4 - 112 (80/60 °C) ± 20 - 100

Types d’appareil

3

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 14 Training 0020139155_01

3 Planning and dimensioning

3.1 Planning requirements 3.1.1 Dimension drawing and connection measurements

Legend 1 Wall aperture for flue pipe 2 Flue pipe connection 3 Hanging bracket 4 Heating flow 5 Condensate siphon connection 6 Gas connection 7 Heating return

Minimum clearance for a roof duct through a wall or in a shaft

Dimension A [mm]

110/160 with 87° elbow, PP 477

110/160 with 87° elbow and inspection opening, PP 477

Dimension A for flue pipe wall breakthrough

G 1¼ appliance connection and G 1½ after the pump group

Dimensions de l’appareil ecoTEC plus

légende

1) Passage mural d’amenée d’air/évacuation gaz brûlés2) Amenée d’air/Evacuation gaz brûlés3) Support de l’appareil4) Départ de chauffage5) Raccordement de la conduite d’évacuation6) Raccordement gaz7) Retour de chauffage

4

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 55 Training 0020139155_01

4.2 Hydraulic design 4.2.1 ecoTEC VC/VU/VM/VHR functional diagram

ecoTEC plus VC/VU/VM/VHR functional diagram, 80 kW

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 53 Training 0020139155_01

4 Application technology

4.1 Overview of the important components

Appliance with open front cover (80 kW)

Flue gas pipe

Flexible gas pipe

Fan

Air intake pipe

Flue gas pressure switch

Integral-condensation Heat exchanger

Water pressure sensor

Automatic air vent

Ignition transfor-mator

Ionisation and ignition electrode

STL combustion chamber

Flow

Flow NTC

Pressure gauge

Return NTC

Gas valve

Flow STL

Return pipe

conduit gaz brûlé

Bloc de gaz

Ventilateur

Tube d’aspiration d’air

pressostat de gaz brûlé

échangeur de chaleur en inox

Sonde CTN de retour

Retour chauffage

capteur de pression

Transfo d’allumage

Départ chauffage

Purgeur automatique

Electrode d’ionisation

Securité de surchauffe chambre de combustion

Sonde CTN de départ

Manomètre

Securité de surchauffedépart chauffage

Conduit de gaz

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 56 Training 0020139155_01

ecoTEC plus VC/VU/VM/VHR functional diagram, 100,120 kW

vanne d’arrêtsoupape de sécuritétransfo d’allumageraccordement vase d’expansionPompe (accessoire)Moteur

Capteur de pressionSonde CTNLimitateur de températurepressostat de gaz brûlé

Schéma hydraulique ecoTEC plus VC 80 kW.

5

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 54 Training 0020139155_01

Appliances with open front cover (100, 120 kW) with electronic box

Flue gas pipe

Gas valve

Fan

Air intake pipe

Integral-condensation Heat exchanger

Water pressure sensor

Ignition trans-formator

Automatic air vent

Ionisation and ignition electrode

STL combustion chamber

Flow

Flow NTC

Pressure gauge Return NTC

Flow STL

Electronic box

Flue gas pressure switch

Return pipe

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 56 Training 0020139155_01

ecoTEC plus VC/VU/VM/VHR functional diagram, 100,120 kW

boîtier électronique

Schéma hydraulique ecoTEC plus VC 100 kW - 120 kW.

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 56 Training 0020139155_01

ecoTEC plus VC/VU/VM/VHR functional diagram, 100,120 kW

vanne d’arrêtsoupape de sécuritétransfo d’allumageraccordement vase d’expansionPompe (accessoire)Moteur

Capteur de pressionSonde CTNLimitateur de températurepressostat de gaz brûlé

conduit gaz brûlé

Bloc de gaz

Ventilateur

Tube d’aspiration d’air

pressostat de gaz brûlé

échangeur de chaleur en inox

Sonde CTN de retour

Retour chauffage

capteur de pression

Transfo d’allumage

Départ chauffage

Purgeur automatique

Electrode d’ionisation

Securité de surchauffe chambre de combustion

Sonde CTN de départ

Manomètre

Securité de surchauffedépart chauffage

6

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 62 Training 0020139155_01

After filling the system to more than 0.5 bar, the appliance automatically restarts and the fault message disappears. If air enters the appliance when refilling the system, the appliance can switch off with the fault message "F.75". Cause: When starting up the heating pump, the water pressure sensor checks whether the water pressure rises (pressure drop recognition). If air is found in the heating pump, the required pressure increase does not occur and the fault switch-off "F.75" occurs after five attempts. Remedy: Run the purging program "P.00" to fill the appliance return.

4.3.2 Integral condensation heat exchanger

Section of the heat exchanger (image source: AIC) Perforated plate of a 120 KW appliance The entire heat exchanger, including all the fixtures, is made of stainless steel. The upper section of the heat exchanger, above the perforated plate, is the combustion chamber and this section is called the "heating value level", because only a low level of condensation forms here.

Heating flow connection

Water flow

Condensate drain

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 63 Training 0020139155_01

The lower section, below the perforated plate, contains oval-shaped pipes (147 pipes for 120 kW, 126 pipes for 100 kW, 91 pipes for 80 kW) with selective narrowing points through which the hot gas flows. Most of the condensation occurs here and it is there-fore called the "calorific value level". The flue gas that is to be cooled uses the guide plate (and the pump) to heat up the pipes to which the water in the heat exchanger flows from below in a meandering pattern to the interior, as shown in the drawing. The heat is then transferred in the counterflow principle and is therefore optimally trans-ferred. Any condensate that forms is caught in the condensate pan at the bottom and is guided to the condensate siphon in the centre. The upper section (combustion chamber) now holds the heated water, which passes to the heating distribution as flow water.

Heat exchanger of a 120 kW appliance, from above 4.3.2.1 Flue gas collector The flue gas collector surrounds the entire heat exchanger and is constructed from stainless steel up to the flue pipe connection. On the one hand, this is used as a con-densate collector and, on the other hand, it is used as a connection to the inner flue pipe. The air/flue gas duct is first connected to the unit's connection adapter.

Circulation d’eau

Raccordement évacuation des condensats

Echangeur de chaleur en inox ecoTEC plus VC 80 kW - 120 kW.

Départ chauffage

Retour chauffage

7

Tableau de commande.

8

ecoTEC plus …/5 (80 – 120 kW)

Notes

11/2012 76 Training 0020139155_01

4.6 Electronics design 4.6.1 General The electronics on the appliance PCB can be used to implement all control and regula-tion functions on the appliance variants. The appliance state is permanently monitored, appliance faults analysed and shown on the display along with the appliance status and fault information. Important data is saved. The electronic controller, the power supply, the fan control and the fan housing are housed in the electronic PCB. The appliances do not have a separate supply trans-former. The task of the transformer is carried out by a switching power supply integrat-ed into the PCB. The ignition transformer is fitted externally in the upper left-hand cor-ner of the appliance. 4.6.2 New! ecoTEC plus PCB

ecoTEC plus PCB

CouleurBleu (X106) Brûleur arrêtBlanc (X106) 24V=RTRouge (X106) BusGris (X16) OptioneleMauve (X13) Circulateur boilerBleu (X11) VentilateurVert (X18) Circulateur chauffageBlanc (X23) Transfo d’allumageTurquoise (X1) L-N-PE/230V

Circuit imprimé ecoTEC plus VC 80 kW - 120 kW.

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Communication modules

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Technical Pictures: ecoTEC plus - components

Media Server picture server picture categories products product technics

ACC12_2905_01 ACC12_2906_01 ACC12_2907_01

Communication modules

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Technical Pictures: ecoTEC plus - components

Media Server picture server picture categories products product technics

ACC12_2905_01 ACC12_2906_01 ACC12_2907_01vanne motorisée d’evacuation des gaz de combustioncirculateursoupape de sécurité

bouteille de découplageéchangeur intermediaire

Accesoires ecoTEC plus VC 80 kW - 120 kW.

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Accessoires ecoTEC plus 80 - 120kW support pour 2 chaudières en cascade dos à dos.

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Accessoires ecoTEC plus 80 - 120kW support pour 2 chaudières en cascade juxtaposées.

N.V. Vaillant S.A.Rue Golden Hopestraat 15 ▪ B-1620 Drogenbos ▪ Tel. 02/3349300Fax 02/3349319 ▪ www.vaillant.be ▪ [email protected] 19/03/2013 - Modifications sous réserve