Transcript
Page 1: 2008 MAFALDA project ANR PAN H OK · Cycles application Cycles réels Cycles réels simplifiés Analyse statistique Cycles réels modifiés 4 TESTS réf. Modification des motifs Modification

Cyc

les

appl

icat

ion

Cycles réels Cycles réelssimplifiés

An

alys

est

atis

tique Cycles réels

modifiés

4 TESTSréf.

Modificationdes motifs

Modification de la séquencedes motifs

4 tests par cycle modifié ⇒⇒⇒⇒ 16 TESTS

OUI

Nouveauxessais

Suggestion de stratégies de

fonctionnement

Validationexpérimentale

Cyc

les

sim

ples

Modification des conditions opératoires :- Tpile (Tmin, Tmax),- P (PH2max/Pair, PH2/Pairmax),- st (stH2max, stair max)

6 tests par cycle modifié ⇒⇒⇒⇒ 24 TESTS

20 TESTS

Conditions opératoiresmodifiées

MODELISATION

Impact des Impact des conditionsconditionsde cyclagede cyclage

Impact des Impact des conditionsconditionsopératoiresopératoires

MODELISATION Validé ?

NON

Lien avec les autres projets : DECODE, DVD-AME, SPACT-80…

Cycles “simples”, conditions opératoires de l’applic ation

Cyc

les

appl

icat

ion

Cycles réels Cycles réelssimplifiés

An

alys

est

atis

tique Cycles réels

modifiés

4 TESTSréf.

Modificationdes motifs

Modification de la séquencedes motifs

4 tests par cycle modifié ⇒⇒⇒⇒ 16 TESTS

OUI

Nouveauxessais

Suggestion de stratégies de

fonctionnement

Validationexpérimentale

Cyc

les

sim

ples

Modification des conditions opératoires :- Tpile (Tmin, Tmax),- P (PH2max/Pair, PH2/Pairmax),- st (stH2max, stair max)

6 tests par cycle modifié ⇒⇒⇒⇒ 24 TESTS

20 TESTS

Conditions opératoiresmodifiées

MODELISATION

Impact des Impact des conditionsconditionsde cyclagede cyclage

Impact des Impact des conditionsconditionsopératoiresopératoires

MODELISATION Validé ?

NON

Lien avec les autres projets : DECODE, DVD-AME, SPACT-80…

Cycles “simples”, conditions opératoires de l’applic ation

Fix -

+

Fix -

Fix -

Fix -

Fix -

Fix -

++++

HH++CoCo2+2+

Compact layerCompact layer

)),,(( txrφ

),( trψ

0=x

Diffuse layerDiffuse layer

Lx =

ir

Oxide (Oxide ( ----O)O)

Intermediate reaction Intermediate reaction speciesspecies

Adsorbed water Adsorbed water dipolesdipoles

Surface catalyst layerSurface catalyst layerInner layer Inner layer

)),(( trηFix -

OO22

++

++

OH 2

++++

++++

++++

++++

++++

++++

PtPt2+2+

++++

ee--

PtPtzz++, , CoCoyy++

PtPtzz++, , CoCoyy++

CC--supportsupport

IonomerIonomer

WaterWater

GDL Channels

Catalyst nano-particle

Membrane

−e+

H

22 OOH +

22 OOH +

Carbon support

OH 2

−e

−e

−e

+2Co

Cathode electrode

−e

2O

2O

2O

−e

−e

Impregnated ionomer

+2Pt

CutCut viewview

ElectrodeElectrode

Dr. Alejandro A. FrancoDr. Alejandro A. Franco11**, Dr. Olivier Lemaire, Dr. Olivier Lemaire11, Dr. Laure Guetaz, Dr. Laure Guetaz11, , RomainRomain CoulonCoulon11, Rodrigo Ferreira de Morais, Rodrigo Ferreira de Morais1,41,4, , Dr. Serge Dr. Serge GambarelliGambarelli22, Dr. Vincent Maurel, Dr. Vincent Maurel22, , Dr. Nicolas FouquetDr. Nicolas Fouquet33, Dr. Franck Masset, Dr. Franck Masset33, Dr. David Loffreda, Dr. David Loffreda44, Prof. Philippe Sautet, Prof. Philippe Sautet44

11CEACEA--Grenoble/LITEN, Grenoble/LITEN, 22CEACEA--Grenoble/INAC, Grenoble/INAC, 33PSA Peugeot CitroPSA Peugeot Citroëën, n, 44ENS de LyonENS de Lyon--CNRS/CNRS/LaboratoireLaboratoire de de ChimieChimie*Contact: *Contact: [email protected]@cea.fr

A.A. Franco et al., A.A. Franco et al., ““A Dynamic Mechanistic Model of an A Dynamic Mechanistic Model of an Electrochemical InterfaceElectrochemical Interface””, , J. Electrochem.Soc.J. Electrochem.Soc., , 153153, A1053 (2006)., A1053 (2006).

A.A. Franco et A.A. Franco et al.,al.,““AA multimulti--scale dynamic mechanistic model for scale dynamic mechanistic model for transient analysis of PEFCtransient analysis of PEFC”” Fuel CellsFuel Cells, , 77, 99 (2007). , 99 (2007).

MAFALDA ProjectMAFALDA Project (Feb09(Feb09--Jan12)Jan12)

Experimental and Experimental and MModelingodeling AAnalyses nalyses ffor the or the PEFC PEFC AActive ctive LLayers ayers DDegradation egradation AAssessmentssessment

•• MEMEPhysMEMEPhys: Invited lectures and oral presentations in about : Invited lectures and oral presentations in about 6464 international conferences international conferences (e.g. (e.g. americanamerican ElectrochemElectrochem. Soc.. Soc., , Int. Soc. ElectrochemistryInt. Soc. Electrochemistry……)) all around the world all around the world (e.g. Qu(e.g. Quéébec 2005, Vienna 2006, Chicago 2007, Miami 2007, Phoenix 2008, Vbec 2005, Vienna 2006, Chicago 2007, Miami 2007, Phoenix 2008, Vancouver 2008, Seville 2008, San Francisco 2009ancouver 2008, Seville 2008, San Francisco 2009……). ). •• Invited seminars on Invited seminars on MEMEPhysMEMEPhys in high level institutes, e.g. Heidelberg University (2006), Stin high level institutes, e.g. Heidelberg University (2006), Stanford University (2007), British Columbia University (2008), Saanford University (2007), British Columbia University (2008), Santa Barbara (2009). nta Barbara (2009). •• 5656 publications on publications on MEMEPhysMEMEPhys in peerin peer--reviewed journals (reviewed journals (J. J. ElectrochemElectrochem. Soc.. Soc., , ElectrochemElectrochem. Soc. Trans.. Soc. Trans., , ElectrochimElectrochim. . ActaActa, , Fuel CellsFuel Cells……) and proceedings + ) and proceedings + 153153 citationscitations•• 11 invited book in preparation by Dr. Franco (publisher: Pan Stanfinvited book in preparation by Dr. Franco (publisher: Pan Stanford) +ord) + 11 patent filled from the patent filled from the modelingmodeling results within MAFALDAresults within MAFALDA

Publications, communications, patents

OurOurapproachapproach

advantagesadvantages

More realistic description More realistic description of of electrocatalysiselectrocatalysis : :

account for the nonaccount for the non --equilibriumequilibriumphysicochemical environment physicochemical environment

Feedback instantaneous Feedback instantaneous performance performance ���������������� degradationdegradation((prediction of durability as function prediction of durability as function of the materials and compositionsof the materials and compositions ))

Bridging spatiotemporal scales with Bridging spatiotemporal scales with reasonable reasonable

computational efforts computational efforts

Fast integration of new Fast integration of new physicochemical phenomena physicochemical phenomena

((study of study of synergies/synergies/ interplayingsinterplayings ……))

HydrogenHydrogen atomatom

Equilibrated PtEquilibrated Pt --RhRh nanonano --structures in vacuum and structures in vacuum and in a Hin a H --rich environment:rich environment:

reconstruction phenomenareconstruction phenomena

IT

PA, PC

RHA, RHC

instantaneous U cell (t)

Instantaneous cumulative materials losses

instantaneous local operatingconditions

instantaneousnano-micro-structure

Con

rolp

aram

eter

s

Coupled no-aging phenomena

Coupled aging phenomena

Coupled agingCoupled agingphenomenaphenomena

Coupled no agingCoupled no agingphenomenaphenomena

Transient elementary Transient elementary kineticskinetics

and electrochemical and electrochemical double layer effectsdouble layer effects

(MF elementary kinetics + Monte Carlo)(MF elementary kinetics + Monte Carlo)

Transient transfer phenomena Transient transfer phenomena --charges, Ocharges, O 22, water, water --

MEMEPhysMEMEPhys: : multiscalemultiscale mechanisticmechanistic model of the PEMFC electrochemical processes, scaling up model of the PEMFC electrochemical processes, scaling up abab initio initio concepts into anconcepts into an irreversible thermodynamics framework, accounting for:irreversible thermodynamics framework, accounting for:

•• the MEA the MEA physicochemistryphysicochemistry at spatial NANO and MICRO scales (elementary kinetic approach at spatial NANO and MICRO scales (elementary kinetic approach �� nono ButlerButler--VolmerVolmer equations are used hereequations are used here).).•• the intrinsic MEA the intrinsic MEA nanomaterialsnanomaterials degradation and couplings between aging mechanismsdegradation and couplings between aging mechanisms

Coupled agingCoupled agingphenomenaphenomena

E.g. E.g. elementaryelementary kinetickinetic description of description of Pt Pt electrochemicalelectrochemical agingaging processesprocesses

E.g. E.g. elementaryelementary kinetickineticdescription of HOR/ORRdescription of HOR/ORR……

PEMFC MEA durability prediction in automotive conditions: engineering challenges

�� PEMFC are nonPEMFC are non--equilibrium electrochemical equilibrium electrochemical systems!systems!�� In PEMFC electrochemistry is dominated by In PEMFC electrochemistry is dominated by nanoscalenanoscale (quantum and interfacial) effects(quantum and interfacial) effects�� The The nanomaterialsnanomaterials reconstruct even without reconstruct even without polarization!polarization!

�� Engineering requirement: Engineering requirement: improvement of PEMFC improvement of PEMFC nanomaterialsnanomaterials in terms of cost, in terms of cost, performance and durability.performance and durability.�� Physical modeling of the Physical modeling of the nanomaterialsnanomaterials properties and properties and behavior is crucial to suggest behavior is crucial to suggest new operating conditions filling new operating conditions filling these requirements. these requirements.

““ OnOn--thethe --flyfly ”” coupling of scales coupling of scales within within MEMEPhysMEMEPhys

MEMEPhysMEMEPhys algorithm architecture: dual corealgorithm architecture: dual core

(DFT)(DFT)

TEM images for 38 wt.% Pt/C (Tanaka) taken after (A ) 2 min. (B) TEM images for 38 wt.% Pt/C (Tanaka) taken after (A ) 2 min. (B) 22 min. 22 min. (C) 45 min. (D) 65 min. under the electron beam (U= 300keV).(C) 45 min. (D) 65 min. under the electron beam (U= 300keV).

CORCOR--driven driven Pt coarseningPt coarsening

submodelsubmodel

2 min2 min 22 min22 min

45 min45 min 65 min65 min

Project goals and methodology

Interplaying between aging mechanisms in Interplaying between aging mechanisms in real PEFC operationreal PEFC operation

Durability-predictive modeling approach MEMEPhys: concepts and applications

Cell levelCell level

ATOMIC scaleATOMIC scale

MESO scaleMESO scale

NANO scaleNANO scale

MICRO scaleMICRO scale(CFD)(CFD)(pseudo(pseudo--µµstructural structural

resolved CFD)resolved CFD)

Electrochemical Electrochemical dissolution and dissolution and

ripeningripening

NANO scaleNANO scale

(Franco (Franco et alet al nonnon--equilibrium equilibrium

interfacial theory)interfacial theory)

Channels

GDL

Active Layer

Membrane

I(t)I(t)

(CFD)(CFD)

Physical Physical parametersparameters

+H

+H

2O

+H

−e

−e

22 OOH +

OH 2

2O

Cathode electrodeAnode electrode GDLGDL Membrane

CO

2H

COHOH ++ 22+2

Pt

+2Pt

2H

2O

+H

−e

−e

CO CO

Competition between local ORR and CO-catalyst poisoning

Cathode catalyst C-support corrosion

+2Pt

+2Pt

+2Pt

Carbon Support(C)

−e2

−e2

−e2

−e −

e

Lx =

Pt grainPt grain

Pt oxydation/dissolution/electrochemicalOstwald’s ripening

A.A. Franco et al., A.A. Franco et al., J. J. ElectrochemElectrochem. Soc.. Soc., , 155155 (4) B367 (2008).(4) B367 (2008).

A. A. Franco et al., A. A. Franco et al., J. J. ElectrochemElectrochem. Soc.. Soc., , 154154 (7) A712 (2007).(7) A712 (2007).

A.A. Franco et al., A.A. Franco et al., ECS ECS TransTrans.., , 1313 (15) 35 (2008).(15) 35 (2008).

Pt particlePt particle

MEMEPhysMEMEPhys model:model: Prediction of synergies between PEM and C Prediction of synergies between PEM and C degradation mechanisms.degradation mechanisms.

PredictionPrediction of of experimentalexperimental observables observables (e.g. (e.g. polarizationpolarization curvescurves, , potentialpotential vs. vs.

time, EIStime, EIS……))

Cathode Aged Cathode

Carbon corrosionCarbon corrosion

Oxidation/dissolution/ripening of Oxidation/dissolution/ripening of catalyst catalyst nanoparticlesnanoparticles

BeforeBefore 24h @OCC24h @OCC AfterAfter 24h @OCC24h @OCC

Cathode

Cathode

t (h)

0.10.1--15 A 15 A cyclescycles

steady state 0.1 Asteady state 0.1 A

Potential Potential ““collapsecollapse””

PEM degradation PEM degradation

5 µ mCathode

M embrane

ht 10000 +

Catalyst detachment/dissolved Catalyst detachment/dissolved metallic ions crystallization metallic ions crystallization

Main objectivesMain objectives ::

�� to propose a novel approach to propose a novel approach aiming on a deeper aiming on a deeper understanding of the interplaying understanding of the interplaying of the physicochemical of the physicochemical phenomena responsible of the phenomena responsible of the PEFC MEA degradation under PEFC MEA degradation under steadysteady--state and transient state and transient operating conditionsoperating conditions�� to provide a predictive model to provide a predictive model of PEFC durability under of PEFC durability under automotive operating conditionsautomotive operating conditions

Atomic Hydrogen on Pt3Ni(111) Bulk Truncate

Water Molecule on Pt(111)

Atomic Hydrogen on Pt(111)

Oxygen on Pt(111)

OH on Pt(111) OOH on Pt(111)

Atomic Oxygen on Pt(111)

Oxygen on Pt3Ni(111) Bulk Truncate

Atomic Oxygen on Pt3Ni(111) Bulk Truncate

Atomic Hydrogen on Pt3Ni(111) Skeleton

Oxygen on Pt3Ni(111) Skeleton

Atomic Oxygen on Pt3Ni(111) Skeleton

0 2 4 6 8 10 12

x 104

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

Time (s)

UC

ell (V

)

I= 0 AI= 0.1 AI = 0.5 AI = 1 AI = 1.5 AI = 2 A

2 4 6 8 10 12 14 16

x 104

0

0.2

0.4

0.6

0.8

1

Time (s)

UC

ell (V

)

I= 0 AI= 0.1 AI = 0.5 AI = 1 AI = 1.5 AI = 2 A

610×610×

0 0.5 1 1.5 2

x 105

-10

0

10

20

30

40

50

Time (s)

C lo

ss (%

)

25 µm (PEM + C degradation)50 µm (PEM + C degradation)25 µm (C degradation)50 µm (C degradation)

0 0.5 1 1.5 2

x 105

0

0.01

0.02

0.03

0.04

0.05

0.06

Time (s)

SP

t (m-2

)

25 µm (PEM + C degradation)50 µm (PEM + C degradation)25 µm (C degradation)50 µm (C degradation)

710× 710×

First results (Feb09-Jun09)DFT model:DFT model: Adsorption energies of all the HOR and ORR Adsorption energies of all the HOR and ORR intermediates on Pt(111) and Ptintermediates on Pt(111) and Pt33Ni(111)Ni(111)--skeleton surfaces.skeleton surfaces.

Experimental:Experimental: Definition of simplified real cycles and first Definition of simplified real cycles and first tests in singletests in single--cells and excells and ex--situ characterizations.situ characterizations.

Global Global mechanisticmechanisticmodelmodel

ComplementaryComplementarymodellingmodelling toolstools

Atomistic (kinetics)parameters

Micro-structural (transport)parameters

ExperimentalExperimental inin --situsitu /ex/ex--situ situ electrochemicalelectrochemical tests tests andand

micromicro --structuralstructuralcharacterizationscharacterizations

Durabilityprediction• Coupled ageing mechanisms understanding

• Operating strategies mitigating degradation

Global Global mechanisticmechanisticmodelmodel

ComplementaryComplementarymodellingmodelling toolstools

Atomistic (kinetics)parameters

Micro-structural (transport)parameters

ExperimentalExperimental inin --situsitu /ex/ex--situ situ electrochemicalelectrochemical tests tests andand

micromicro --structuralstructuralcharacterizationscharacterizations

Durabilityprediction• Coupled ageing mechanisms understanding

• Operating strategies mitigating degradation

Project structure: strong coupling between Project structure: strong coupling between targeted experiments and targeted experiments and multiscalemultiscale modelingmodeling

Project methodology for the MEA durability Project methodology for the MEA durability prediction under real automotive power cyclesprediction under real automotive power cycles

MEMEPhysMEMEPhys

HalfHalf cellscells, RRDE, RRDE

Single Single cellscells

EPR, HR TEMEPR, HR TEM……

DFTDFT µµ--structural structural resolvedresolved

PEM + C PEM + C degradationdegradation

Cathode potential degradation

OnlyOnly feedback feedback withwith C C

corrosioncorrosion

Cumulative C corroded Active surface area

Automotive power cycle single cell MEA degradation test

EPR spectra of aged Nafion ® PEM

ab ab initioinitio kineticskinetics of of catalyticcatalytic eventsevents atat the the atomisticatomistic scalescale in in periodicperiodic boundaryboundary conditionsconditions

A.A. Franco et al., A.A. Franco et al., ElectrochimElectrochim. Acta. Acta, , 5454 (22) 5267 (2009).(22) 5267 (2009).

P. P. SautetSautet et al., et al., PhysicalPhysical ReviewReview BB, , 5959, 15437 (1999)., 15437 (1999).D. Loffreda et al., D. Loffreda et al., J. Chem. Phys.J. Chem. Phys., , 130130, 124716 (2009)., 124716 (2009).

A.A. Franco et al., A.A. Franco et al., ECS TransECS Trans., ., 2525 (1) 65 (2009).(1) 65 (2009).