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1 15Page of
E0203802.prg
07-10-2004SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.001
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
L1
L2
L3
F.1.1
1*290V DC
L12.1L22.1L32.1
PITCHMOTOR
AXIS 1
L1 L2 L3
PE PEU V W L+ L-
F.1.66A
+264V-15.2
1
2
3
6
5
4
K.10.3
+ -
300V24V
X3+
X3-
1 2 3 4 5 6
FREQUENCY CONVERTER A1.2
X2
24-BAT.14.8
V.1.103A
X2.217
MOTOR-BRAKE 11A
132V
AC ACV.1.4
3A
L1-230V5.1
L2-230V5.1
A1.10
1
2
F.1.540A
20mA
V.1.540A 7
87
8
I BATTERY
9.6 A START
8 A RUNNING
X2+
1 2 3 4 5 6
+
-
X10
4 5 6 7
PE L1 L2 L3 N
X40
31
Description:
K.1.8
Y.1.7
V.1.7
3A
12x0.5mm
1 1
2
3
4 2
3
4
+290V2.1-290V2.1
1
2
3
6
5
4
K.9.3
3*230V+PE
POWER300DC>24VDC
GND2.8
VADJUSTED TO
24.0 V
10.3
1.5M IN.
4 M EXT.
MITA
DELIVERY
F.1.210A
2
1
4
5
6
3
K.9.9
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
AWG10
6mm2
AWG10
6mm2
VI/31
3
U V W PE
M1.3 - 4,0kW
4xAWG144x2,5mm
1 2 3
F.1.260A
1,5mm (M2.5)2,5-4mm (M3)
6-10mm (M4)
16mm (M5)
35mm (M6)
= 0,8Nm= 1Nm
= 2Nm
= 4Nm
= 5Nm
BOLTS & NUTS
TORQUE :TERMINALS :
M6M8
M10
M12
= 12Nm= 20Nm
= 35Nm
= 58Nm
170
171
172
POWERPANELE0203701
CONTROLPANELE0203701
1 2 3
22 * 12V=264V DC
181
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2 15Page of
E0203802.prg
07-10-2004SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.002
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
L13.1L23.1L33.1
+290V3.1
L1 L2 L3
PE PEU V W L+ L-
+264V-25.3
PITCHMOTOR
AXIS 2
Y.2.7
F.2.66A
+290V1.10
-290V1.10
L11.10L21.10L31.10
1
2
3
6
5
4
K.9.5
1
2
3
6
5
4
K.10.5
X2.217
X3+
X3-
FREQUENCY CONVERTER A2.2
MOTOR-BRAKE 2
24-BAT.24.9
V.2.103A
V.2.7
3AV.2.43A
A2.10
3
4V.2.540A
7
8
7
8
F.2.540A
X20
4 5 6 7
X40
32
Description:
K.2.8
12x0.5mm
1 1
2
3
4 2
3
4
GND1.10
GND3.8
-290V3.1
POWER300DC>24VDC
VADJUSTED TO
24.0 V
10.5
1.5M IN.
6 M EXT.
MITA
DELIVERY
8
4
5
6
28
9
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AWG10
6mm2
VI/32
132V
I BATTERY
9.6 A START
8 A RUNNING
+
-
4xAWG144x2,5mm
31
32
33
3
U V W PE
M2.3 - 4,0kW
300V24V
AC AC
+ -
F.2.260A
173
174
175
22 * 12V=264V DC
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3 15Page of
E0203802.prg
07-10-2004SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.003
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
-290V5.5
L1 L2 L3
PE PEU V W L+ L-
+290V2.10
-290V2.10
+264V-35.4
Y.3.7
F.3.66A
L12.10L22.10L32.10
1
2
3
6
5
4
K.9.7
GND2.10
1
2
3
6
5
4
K.10.7
X2.217
X3+
X3-
FREQUENCY CONVERTER A3.2
MOTOR-BRAKE 3
24-BAT.34.10
V.3.103A
V.3.43A
V.3.7
3A
A3.10
5
6V.3.5
40A 7
87
8
F.3.540A
X30
4 5 6 7
X40
33
Description:
K.3.8
12x0.5mm
1 1
2
3
4 2
3
4
GND4.4
POWER300DC>24VDC
VADJUSTED TO
24.0 V
10.7
2M IN.
7 M EXT.
MITA
DELIVERY
8
9
4
5
6
28
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
AWG10
6mm2
VI/33
132V
I BATTERY
9.6 A START
8 A RUNNING
+
-
+
-
PITCHMOTOR
AXIS 3
4xAWG144x2,5mm
3
U V W PE
M3.3 - 4,0kW
300V24V
AC AC
+ -
F.3.260A
176
177
178
22 * 12V=264V DC
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.004Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
101
100
102
103
104
+24V5.1GND5.1
WP3000
RS 422
S.4.2
WP3000
RS 422
5
4
1
FAN M4.1/M4.2/M4.3
24VAC
GND3.10
COM1 RS422
1 EARTH2 RX+
3 RX-4 TX+5 TX-
6 GND
7 8 9 10
NACELLE
X2
SLIPRING SLIPRING
11 12X2
NACELLE
24-BAT.11.10
24-BAT.18.1
24-BAT.22.10
24-BAT.33.10
24-BAT.28.4
24-BAT.38.7
V.4.93A
V.4.103A
N-24V9.10
L-24V9.10
IC500 A4.4
2
3
F.4.12A
SAFETY CHAIN
X2+
7 8 9 10
X2+
11 12
Description:
M M M
M.4.1 M.4.2 M.4.3
K.4.7
V.4.83A
SAFETY
CHAIN
8.1
VADJUSTED TO
24.8 V
F.4.6
3A
24VAC2
2A
24VDC
10A
17 18
17 18
F.4.3
3A
F.4.4
3A
F.4.5
3A
F.4.1.12A
F.4.22A
6 7 8 9
10 11 16 17 18 19 20
28
29 49 66
68
69
70
71
72
73
74
75
76
77 7
8
79
80
81
82
83
84
85
24VAC1
2A
X2+
19 20 21 22
19 20 21 22
14 15
X2+
13 16
SLIP-
RING
13 14 15 16
SPARE
CONTROLPANEL
E0203801
CONTROLPANEL
E0203801
4 512 13 14 15
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.006Page of
HUB BOX
Rev.:Description:
Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
661 662 663 664 665 666 667
A1.2 A2.2 A3.2
FREQUENCYCONVERTER
A1.2-A3.2
ANALOG OUTPUT WP3035 PORT 1
+/- 10V +/- 10V +/- 10V GNDGND
PITCHSPEEDBLADE 1
PITCHSPEEDBLADE 2
PITCHSPEEDBLADE 3
X2.1 X2.1X2.1
4 5 4 5 4 5
6 6 6
100
101
102
103
104
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.007Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
+24V5.10
GND5.10
FREQUENCY
CONVERTERA1.2-A3.2
POS.
-5BLADE 1
POS.
-5BLADE 2
POS.
-5BLADE 3
358 359 360
POS.
88BLADE 1
POS.
88BLADE 2
POS.
88BLADE 3
354 356 357364350 351 353352
355
365
S.7.4 S.7.7
IC 500 INPUT/WP3023
X40
1 2 3 4
X40
5 6 7 8
X40
9 10 11 12
X10
3
MOTOR
BRAKEFEED
BACK
361 362 363
MOTOR
BRAKEFEED
BACK
MOTOR
BRAKEFEED
BACK
X20
3
X30
313 15 13 15 13 15
3 5 6 7 8
12 12 1214 14 14
3 13 18 19 3 13 18 19 3 13 18 19
- - - X2.2 - - - - - - X2.2 - - - - - - X2.2 - - -
12x0.5mm12x0.5mm
12x0.5mm
A1.2 A2.2 A3.2
53
54 K
.10
.5 53
54 K
.10
.753
54 K
.10
.3 FREQUENCY CONVERTER A1.23 =GND
13=READY FOR OPRATION
18=MOTOR OVER-TEMP.
19=OUTPUT STAGE OVER-TEMP.
+24V8.1GND8.1
+24V8.1
FREQUENCY CONVERTER A2.2
3 =GND
13=READY FOR OPRATION
18=MOTOR OVER-TEMP.
19=OUTPUT STAGE OVER-TEMP.
FREQUENCY CONVERTER A3.2
3 =GND
13=READY FOR OPRATION
18=MOTOR OVER-TEMP.
19=OUTPUT STAGE OVER-TEMP.
9 101 2
4
A7.3 WP2214
Description: 15.01.02A7.3 P0100902C-
15.01.2 A7,3 WP2214
28
105
106
107
108
109
110
111
114
115
116
117
118
119
120
121
122
123
124
BR/1
BK/2
BU
-RD/4
BR/5
BK/6
BU
-RD/8
BR/9
BK/10
BU
-RD/12
GY
-PK/11
GY
-PK/7
84
GY
-PK/3
37 38 39
16 1616
207
208 209
PAGE 8.1
S8.1
PAGE 8.1
24V X10/16
PAGE 8.4
S8.4
PAGE 8.4
24V X20/16
PAGE 8.7
S8.7
PAGE 8.7
24V X30/16
113
S.7.1 S.7.2 S.7.5 S.7.8
K.7.1
K.7.2
K.7.5
K.7.7
K.7.9
K.7.7
A2
A2
A2
A2
A2
A2
A1
A1
A1
A1
A1
A1
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.008Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
GND9.1
+24V7.10
GND7.10
551 555 552 556 553 557
561
560
558
3
4
K.8.10
24-BAT.29.3
24-BAT.34.10
24-BAT.39.5
24-BAT.19.1
S.8.1
POS 88
IC 500 OUTPUT/WP3023
X40
13 14 15 16
X40
17 18 19 20
X40
21 22 23 24
2
4
X30
16
X20
16
X10
16
X40
34
X40
35
X40
36
Description:
K.8.4 K.8.7 K.8.9 K.8.10
9 7 12 10
8 111
9 7 12 10
8 111
9 7 12 10
8 111
- - - X2.2 - - - - - - X2.2 - - - - - - X2.2 - - -
12x0.5mm 12x0.5mm 12x0.5mm
171717
25 26 27 28 29 30
2 2
4 4
12x0.5mm12x0.5mm 12x0.5mm
A1.2 A2.2 A3.2
24-BAT.14.8
24-BAT.24.9
K.8.82
3
3
2
K.8.9.A
2
3
K.8.9.A
K.8.5 K.8.5
K.8.86
7
7
6
7
6
K.8.5 K.8.8 K.8.9.A
3
4
K.4.7SAFETYCHAIN
13
14
K.9.9EMERGENCY
STOP
8.1
84
28
6629 49
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
FREQUENCU CONVERTER A3.2
9=ERROR ACKNOWLEDGE BALDE 37=ENABLE REGULATOR BLADE
12=SAFETY SPEED
10=HLA
8=POWER STAGE ENABLE
11=LIMIT SWITCH
1=+24V OUTPUT
GY/13
GN/14
RD/15
PK/16
GY/17
GN/18
RD/19
PK/20
GN/22
GY/21
RD/23
PK/24
WH/30
YE/29
BU/36
WH/28
YE/27
BU/35
WH/26
YE/25
BU/34
+24V9.1
3
4K
.7.7
3
4K
.7.5
206
205
S.8.1
PAGE 7.2S7.2
7.2
S7.1
PAGE 9S9.2
POS 88
S.8.4S.8.4
POS 88
S.8.7S.8.7FREQUENCU CONVER-TER A1.2
9=ERROR ACKNOW- LEDGE BALDE 1
7=ENABLE REGULA-
TOR BLADE
12=SAFETY SPEED
10=HLA
8=POWER STAGE ENABLE
11=LIMIT SWITCH
1=+24V OUTPUT
FREQUENCU CONVER-
TER A2.2
9=ERROR ACKNOW- LEDGE BALDE 2
7=ENABLE REGULA-
TOR BLADE
12=SAFETY SPEED
10=HLA
8=POWER STAGE ENABLE
11=LIMIT SWITCH
1=+24V OUTPUT
PAGE 7.5S7.5
7.5
S7.4
PAGE 9S9.4
PAGE 7.8S7.8
7.8
S7.7
PAGE 9S9.6
3
4K
.7.1
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.009Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
GND8.10
1
2
S.9.3
POS.88 EMERGENCYSTOPBATT.1
POS.88 POS.88
1
2
S.9.5
1
2
S.9.7
K.9.3 K.9.5 K.9.7
K.9.9
GND10.1
IC500 OUTPUT
550
24-BAT.210.4
24-BAT.310.6
N-24V4.3
3A3A3A
3
4
K.9.8
24-BAT.110.2
L-24V4.3
EMERGENCYSTOPBATT.2
EMERGENCYSTOPBATT.3
EMERGENCYSTOP
3*400VFREQUENCYCONVERTER
BATT. SUPPLY CONTROLEMERGENCY
STOP3*230VFREQUENCYCONVERTER
X10
18 19
X20
18 19
X30
18 19
Description:
K.9.8
9.10 9.10 9.10
S.9.3
S.9.5
S.9.7
A4.4
24-BAT.18.2
24-BAT.28.5
24-BAT.38.8
1.5 2.5 3.51.18.1
9.10
28
71
69
29 49 66
150
151
152 1
53
154 1
55
156
157
158
159
160
1
2
1
2
1
2
201
202
203
S.9.2 S.9.2
PAGE 8.2
S8.1
S.9.4 S.9.4 S.9.6 S.9.6
PAGE 8.4
S8.4
PAGE 8.7
S8.7
3
4
K.7.2
3
4
K.7.6
3
4
K.7.9
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.010Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
GND9.10
K.10.3 K.10.5 K.10.7
3
4
K.1.8
3
4
K.2.8
3
4
K.3.8
MOTOR-BRAKE 1
MOTOR-BRAKE 2
3A3A3A
Description:
24-BAT.19.2
24-BAT.29.4
24-BAT.39.6
1.67.1
2.67.3
3.67.6
MOTOR-BRAKE 3
L1-230V5.10
L2-230V5.10
H.10.10
28
29 49 66
161
162
163
+24V5.10
24V DCPANEL
LIGHT
X50
1
X50
2
1*230V
7
2
84
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1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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E0203802.prg
07-10-200415
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.011Page of
HUB BOX
Rev.: Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
S1
S2
S3
S4
R1
NC
NC
NC
NC
GND GND
CONNECTOR X11 AT THE AMPLIFIER MODULE
SUB-D 15 POL
POSISTOR
IN THE
MOTOR-
WINDING
RESOLVER 2 POL
S1
S2
S3
S4
R1
NC
NC
NC
NC
GND GND
CONNECTOR X11 AT THE AMPLIFIER MODULE
SUB-D 15 POL
POSISTOR
IN THE
MOTOR-
WINDING
RESOLVER 2 POL
S1
S2
S3
S4
R1
NC
NC
NC
NC
GND GND
CONNECTOR X11 AT THE AMPLIFIER MODULE
SUB-D 15 POL
POSISTOR
IN THE
MOTOR-
WINDING
RESOLVER 2 POL
A1.2 A2.2 A3.2
12 POL STATOR
R2
R2
R2
12 POL
CONNECTOR
PLUG-TYPE
AT THE
RESOLVER
12 POL
CONNECTOR
PLUG-TYPE
AT THE
RESOLVER
12 POL
CONNECTOR
PLUG-TYPE
AT THE
RESOLVER
12 POL STATOR 12 POL STATOR
1 2 3 4 9 7 5 6 8 10 14 15 11 12 13 1 2 3 4 9 7 5 6 8 10 14 15
11 12 13 1 2 3 4 9 7 5 6 8 10 14 15 11 12 13
5 6 3 4 1 2 5 8 9 10 5 6 3 4 1 2 5 8 9 10 5 6 3 4 1 2 5 8 9
10
Description:
X10
20 21
X20
20 21
X30
20 21
1.5M 1.5M 2M
5M5M
7M
164
165
166
167
168
169
BK
RD
BK
WH
BK
GN
BK
RD
BK
WH
BK
GN
BK
RD
BK
WH
BK
GN
-
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12/15
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
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A
B
C
D
E
F
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12 15Page of
E0203802.prg
11-12-2002SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.012
HUB BOX
Rev.:Description:
Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
1000mm
1000mm
300mm
S9.3EMERGENCY
STOP 1
S9.5
EMERGENCY
STOP 2
S9.7EMERGENCY
STOP 3
X10 X20 X30
M4.1
OUT
M4.3OUT
M4.2
OUT
1 2 3 4 5 6
v1.5 v2.5 v.3.5
800V45A
175 175
175175
175
175
500
LEFT
CABLE GLANDS
14 x PG16
4 x SPARE
RIGHT
CABLE GLANDS
8 x PG16
3 x SPARE
-
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13/15
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
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J
A
B
C
D
E
F
G
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L1SLIPRING
PE L2 L3 N
X2
1
PE
PEX2+
1 2
2
SLIPRING OVERVIEW
3 4 6
643
PE
PE
HUB SUPPLY290VDC + PE6A
8 9 10 11 12
8 9 10 11 12
75
5 7
HUB SUPPLY2x24VAC2x2A
SAFETYCHAIN
SHIELD
SHIELD
COMMUNICATIONRS422
HUB SUPPLY24VDC1*10A
HUB SUPPLY3x230VAC + PE16kVA 40A
17 18
6 7 8 9 10 11 16 17 18 19 20
17 18
12 13 14 15
SPARE
13
E0203802.prg
11-12-200215
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.013Page of
HUB BOX
Rev.:Description:
Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
19 20 21 22 13 14 15 16
19 20 21 22 13 14 15 16
CONTROL PANEL
E0203802
1 2 3 4 5
E0203701POWER PANEL
E0203801
HUB BOX
-
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1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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14
E0203802.prg
08-01-200315
SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.014Page of
HUB BOX
Rev.:Description:
Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
22*12V=264V
- + - + - + - + - + - + - + - + - + - + - +
-+ -+ -+ -+ -+ -+ -+ -+ -+ -+ -+
- +
264V DC
BATTERY BOX P0203802AA
-
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15/15
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
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15 15Page of
E0203802.prg
26-03-2003SUZLON 1.25MW UL
3 x 230V + PE
31-10-02 - OD
E0203802-Sheets.015
HUB BOX
Rev.:Description:
Page:Tel.: +45 8665 8600Fax: +45 8665 9290
DK-8840 Rdkrsbro E-mail:[email protected]
System: Date/operator: Project:
BATTERY BOX P0203802AA
310
45
65
90
65
45
720
155
ALL MEASUREMENTS IN MM.
35
HOLDER FOR BATTERIES
HOLDER FOR BATTERIES
3 x M8 x 25 mm BOLTS
TORQUE 18Nm
