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1
技術報告 ISO/TR 25107
非破壞檢測
Guidelines for NDT training syllabuses
NDT 訓練大綱指引
2
Contents 目錄
Foreword 前言
Introduction 簡介
1 Scope 範圍
2 Normative references 規範性參考文件
3 Terms and definitions 術語與定義
4 NDT 介紹(Introduction)
4.1 Role 角色
4.2 NDT 人員的責任(Task)
4.3 NDT 歷史
4.4 NDT 的術語(Terminology)
4.5 General environmental and safety considerations 一般環境與安
全考慮
5 Radiographic testing 輻射照相檢測 --- 初級、中級、高級
6 Ultrasonic testing 超音波檢測 ---初級、中級、高級
7 Eddy current testing 渦電流檢測 ---初級、中級、高級
8 Penetrant testing 液滲檢測 ---初級、中級、高級
9 Magnetic particle testing 磁粒檢測 ---初級、中級、高級
10 Leak testing 洩漏檢測 ---初級、中級、高級
11 Acoustic emissions testing 音洩檢測 ---初級、中級、高級
12 Visual testing 目視檢測 ---初級、中級、高級
Bibliography 參考書目
3
前言 (Foreword)
ISO (the International Organization for Standardization) is
a worldwide federation of national standards bodies (ISO member
bodies). The work of preparing International Standards is normally
carried out through ISO technical committees. Each member body
interested in a subject for which a technical committee has been
established has the right to be represented on that committee.
International organizations, governmental and non-governmental,
in liaison with ISO, also take part in the work. ISO collaborates
closely with the International Electrotechnical Commission (IEC)
on all matters of electrotechnical standardization.
ISO(國際標準組織)是世界性的國家標準機構(ISO 會員體)聯盟。國
際標準的準備工作通常透過 ISO 技術委員會執行。各會員體若對已成立
的某一技術委員會主題有興趣,有權派遣代表出席該委員會,與 ISO 有
聯繫之官方與非官方的國際組織也可參與這項工作,ISO 與國際電氣技術
委員會(IEC)在電氣標準等各項事宜密切合作。
International Standards are drafted in accordance with the
rules given in the ISO/IEC Directives, Part 2.
國際標準是根據 ISO/IEC 指引第 2部之規定擬定草案。
The main task of technical committees is to prepare
International Standards. Draft International Standards adopted by
the technical committees are circulated to the member bodies for
voting. Publication as an International Standard requires approval
by at least 75 % of the member bodies casting a vote.
技術委員會主要任務在起草國際標準,經技術委員採用之國際標準
草案皆於各會員體之間流通以便投票表決,出版國際標準至少需要 75%
的會員體投票通過。
In exceptional circumstances, when a technical committee has
collected data of a different kind from that which is normally
published as an International Standard (“state of the art", for
4
example), it may decide by a simple majority vote of its
participating members to publish a Technical Report. A Technical
Report is entirely informative in nature and does not have to be
reviewed until the data it provides are considered to be no longer
valid or useful.
在例外的情形下,當技術委員會蒐集到一個有別於一般公佈的國際
標準的資料(例如:"科技現況"),可以藉由有關的會員體以單一多數決
投票通過後,公布為技術報告,這個技術報告在性質上是屬告知性的,
在所提供的報告資料被認定不再有效或可用之前,不需做檢討。
Attention is drawn to the possibility that some of the elements
of this document may be the subject of patent rights. ISO shall
not be held responsible for identifying any or all such patent
rights.
需注意的是這些文件的某些部分可能有涉專利權的歸屬,而 ISO 無
責任也無意逐一指出牽涉的專利。
ISO/TR 25107 was prepared by the European Committee for
Standardization (CEN) Technical Committee CEN/TC 138,
Non-destructive testing, in collaboration with Technical
Committee ISO/TC 135, Non-destructive testing, in accordance with
the Agreement on technical cooperation between ISO and CEN (Vienna
Agreement).
根據 ISO 與 CEN 之間有關技術合作的維也納協議,ISO/TR 25108 是
由歐洲標準委員會(CEN)所屬的技術委員會 CEN/TC 138「非破壞檢測」與
技術委員會 ISO/TC 135「非破壞檢測」所合作提供。
5
簡介(Introduction)
With this Technical Report, ISO/TC 135 and CEN/TC 138 present
to the worldwide non-destructive testing (NDT) community their
recommendations for the minimum technical knowledge to be required
of NDT personnel. These recommendations provide means for
evaluating and documenting the competence of personnel whose
duties demand the appropriate theoretical and practical knowledge.
藉由這份技術報告,ISO/TC 135 以及 CEN/TC 138 針對全球非破壞
檢測社群,提出關於 NDT 專業人員所需要的最基本的技術知識的建議,
這些建議對職責上需要適當理論與實務知識的人員提供評量與記錄他們
的能力的方法。
As part of the efforts to streamline and harmonize the training
and certification of NDT personnel, ISO/TC 135 and CEN/TC 138 have
been actively involved in developing guidelines for training
syllabuses (ISO/TR 25107) and for NDT training organizations (this
Technical Report). These documents are intended to serve those
involved in training and to be useful in achieving a uniform level
of training material and — consequently — in the competence of
personnel.
為能使 NDT 人員訓練與授證平順及達到齊一標準, ISO/TC 135 以
及 CEN/TC 138 積極地參與制定相關的訓練課程大綱與 NDT 訓練機構的參
考指引(這份技術報告),這些文件提供參與訓練者使用,使訓練教材有
一致性,因此使受訓人員的技術能力也有一致的水準。
This document, together with ISO/TR 25107, represents two
years of effort for working groups of the two technical committees
in the promotion of harmonization and mutual recognition of minimum
requirements taken from the different existing certification
schemes.
這份文件與 ISO/TR 25107 代表兩個技術委員會工作團隊費時兩年
時間,為使現存不同的授證計劃在達到最低需求下能互相整合與認可。
6
The content of this first edition has been based on the
experience of the experts as well as on comments from the end-user
industries, as well as the most recent edition of the International
Committee for Non-destructive testing (ICNDT) recommended
guidelines.
第一版的內容是根據專家的經驗、NDT 終端使用工業界的意見、以
及非破壞檢測國際委員會(ICNDT)推薦的最新版指引所訂立。
The time allotment for the different topics takes into account
the latest developments in each method and, as a consequence, the
total duration can be sometimes greater than the minimum duration
required by ISO 9712 and EN 473.
對於不同主題時間的分配,考量各種方法的最新發展,因此整個訓
練期間有時也可以多於 ISO 9712 及 EN 473 所要求的最短期間。
This Technical Report is to be revised in the coming years in
order to maintain a workable document in line with the development
of NDT methods and techniques.
此份技術報告在未來的數年內還會不斷被修訂,使之在 NDT 方法與
技術持續演進之下仍能保持適用性。
ISO/TC 135 and CEN/TC 138 wish to express their appreciation
to all those who contributed to the production of this publication.
ISO/TC 135 以及 CEN/TC 138 在此感謝對這份文件的出版有貢獻者。
7
技術報告 ISO/TR 25107: 2006(E)
非破壞檢測 --- NDT 訓練大綱指引
1 範圍 (scope)
This Technical Report gives guidelines for non-destructive testing
(NDT) training organizations, with the intention of harmonizing
and maintaining the general standard of training of NDT personnel
for industrial needs.
此技術報告提供非破壞檢測(NDT)訓練機構作為參考指引,冀能使工業界
所需的 NDT 人員的訓練維持齊一與一定的水準。
It also establishes the minimum requirements for effective
structured training of NDT personnel to ensure eligibility for
qualification examinations leading to third-party certification
according to recognized standards.
它也為 NDT 人員的有效訓練奠定品質要求,確保根據此認可標準的考試
授證者被認可為合乎標準的第三方授證單位。
NOTE ISO/TR 25107 gives associated guidelines for NDT training
syllabuses intended for the general part of training courses.
註: 在訓練課程的一般部分,ISO/TR 25107 也提供了 NDT 訓練大綱相關
的指引。
2 參考標準 (Normative references)
The following referenced documents are indispensable for the
application of this document. For dated references, only the
edition cited applies. For undated references, the latest edition
of the referenced document (including any amendments) applies.
下列的參考文件係應用此文件不可或缺的。有註明日期之參考文件以所
8
引述的版本為準,未註明日期之參考文件以最新版本(包含新修訂版本)
為準。
EN 1330 (all parts), Non-destructive testing — Terminology
EN 1330 (所有部分), 非破壞性檢測—專門術語
3 名詞與定義 (Terms and definitions)
For the purposes of this document, the terms and definitions given
in EN 1330 apply.
本文件以 EN 1330 的名詞與定義為準。
4 NDT 介紹(Introduction)
4.1 角色 (Role)
Non-destructive testing makes an important contribution to the
safety, and economic and ecological welfare,of our society.
非破壞檢測對我們的社會安全、經濟、生態環境有重要貢獻。
NDT is the only choice for the testing of an object which may not
be destroyed, modified or degraded by the testing process. This
is generally required for objects which are to be used after testing,
for example, safety parts, pipelines, power plants, and also
constructions under in-service inspection, but even for unique
parts in archaeology and culture.
對一個在檢測過程不能被破壞、調整或衰敗的物品,NDT 是惟一的選擇,
這對一個檢測完後仍要使用的物品是一般的要求,例如:安全零件、管
線、電廠,以及使用中檢查的建築物,甚至於對考古學及文化領域中的
唯一物品。
NDT is based on physical effects at the surface or the inner
structure of the object under test. Often, the outcome of the test
needs to be interpreted to give a useful result; sometimes
different NDT methods must be combined, or verified by other test
9
methods.
NDT 是基於對檢測物表面或內部結構的物理反應,通常檢測後需要被判讀
以提供有用的結果,有時必須併用不同的 NDT 方法,或經由其他檢測方
法作進一步驗證。
4.2 NDT 人員的責任 (Task)
NDT personnel have a great responsibility, not only with respect
to their employers or contractors but also under the rules of good
workmanship. The NDT personnel must be independent and free from
economic influences with regard to his test results, otherwise the
results are compromised. The NDT personnel should be aware of the
importance of his signature and the consequences of incorrect test
results for safety, health and environment. Under legal aspects,
the falsification of certificates is an offence and judged
according to the national legal regulations. A tester may find
himself in a conflicting situation about his findings with his
employer, the responsible authorities or legal requirements.
NDT 人員不只對雇主或承包商,也對維持良好製造(施工)品質的法則負
有重大責任。NDT 人員判定檢測結果時必須保持其獨立性,不考慮經濟上
的利害得失,否則檢測結果就會被損害。NDT 檢測人員必須明白他們簽名
的重要性,以及不正確的檢測結果對於安全、健康、以及環境影響的後
果。就法律方面來說,偽造檢驗證明是犯法的,並且會根據國家的法律
受審判。檢測人員的檢測發現可能使他面臨一個對他的雇主、負責當局
或合法的要求有衝突的情形。
Finally, the NDT personnel is responsible for all interpretations
of test results carrying his signature. NDT personnel should never
sign test reports beyond their certification.
最後,NDT 人員必須對他簽名的檢測結果所有的判讀負責,NDT 人員絕不
該對一個超過他們授證的檢測報告簽名。
4.3 NDT 歷史 (History)
The principle of NDT started to be put into practice with visual
10
checks in prehistoric times. In medieval later centuries, test
methods such as simple leakage tests and hardness checks were
introduced. The breakthrough for NDT came with industrialization
in the 19th and 20th centuries: X-ray and ultrasonic testing for
inner defects, penetrant and magnetic particle testing for surface
cracks. During the last few decades, sophisticated, mostly
electronically linked methods, such as eddy current testing, RADAR,
computer tomography and thermography have been developed. NDT
methods have found application in a wide range of industries —
from civil engineering and industrial plants to space and defence
technology.
在史前時代,NDT 的原則以目視檢測開始應用。在中世紀後期,簡單的滲
透檢測以及硬度檢測方法開始出現。在 19 及 20 世紀,NDT 隨著工業化出
現了突破性的發展,對內部缺陷施以 X 光及超音波檢測,對表面的裂痕
施以磁粒檢測。過去數十年以來,發展出包括渦電流檢測、雷達、電腦
斷層掃描以及熱相法等結合電子控制的方法,從土木工程與工廠,到太
空與國防技術,NDT 方法已經被廣範應用到各種工業。
The history of NDT is linked to many famous researchers and
inventors, including Röntgen, Becquerel, Curie, Oerstedt, Faraday
and even Leonardo da Vinci. They discovered the physical principles
and demonstrated early applications. Altogether approximately 5
000 scientists worldwide made contributions to the present state
of NDT.
NDT 的歷史與許多有名的研究人員與發明家有關,包含侖琴、貝克勒爾、
居里夫人、奧斯特、法拉第、甚至於達文西,他們發現了物理原則,並
展示了早期的應用,全世界總共約 5000 位科學家投入了貢獻,造就了現
在的 NDT。
NDT is a global technology. Since NDT tasks and related technical
problems are similar in all developed countries, improved
solutions and new equipment are spread around the world within a
few months. Many international conferences and standards
committees contribute to a steady and consensual development of
NDT for the benefit of safety, economy and the environment.
11
NDT 是一個全球性的技術,既然許多已開發的國家都類似的 NDT 的任務及
相關的技術困難,改善的方法以及新設備在幾個月內就能傳播到全世
界,許多國際研討會及標準委員會針對安全、經濟及環境相關的 NDT 發
展,都有穩定且具有共識的貢獻。
4.4 NDT 的術語 (Terminology)
Correct and standardized terminology is a necessity for a
particular technology applied worldwide. It is needed for
communication between contracting parties, NDT personnel and
certifying bodies. Terms like “indication", “imperfection",
“flaw" and “defect" require a precise and unequivocal
definition if confusion and misinterpretation of results is to be
avoided. See Clause 3.
正確與標準的術語對於通行全世界的某一種技術是有需要的,承包方、
NDT 人員及發證組織之間的溝通需要標準的術語,若要避免爭執與結果的
錯誤解讀,像“指示"、 “瑕疵"、 “裂縫"以及“缺陷"等術語需
要一準確且不含糊的定義。參考第 3款。
4.5 一般環境與安全考慮(General environmental and safety
considerations)
4.5.1 Non-destructive testing is often applied in conditions where
the safety of the operator could be in danger owing to local
conditions, or where the application of the particular NDT method
or techniques could in itself compromise the safety of the operator
and others in the vicinity.
4.5.1 非破壞檢測通常應用在當地的情形可能使操作人員處於危險狀
態,或是特定的非破壞方法或技術的應用在操作人員或附近的人員的安
危可能受到危及之處。
An essential element of any course training for NDT personnel must
therefore be safety. The duration of the training for this subject
should be adequate and be provided in addition to the technical
training associated with a particular NDT method.
12
NDT 人員課程訓練的基本元素乃是安全,這主題的訓練期間必須合適,且
與特別 NDT 方法有關的技術訓練也必須提供。
4.5.2 General safety considerations include, but are not
necessarily limited to, the following: 一般安全考慮包含下列所
式,但不需要受此限制:
-environmental conditions (heat, cold, humidity); 環境條件(熱、
冷、濕度)
-toxicity (NDT materials, tested products, atmosphere); 毒性(NDT
材料、受測產品、空氣)
-radiation safety (NDT materials, products, local regulations);
輻射安全(NDT 材料、產品、當地規則)
-electrical safety (NDT equipment, lethal voltages, EMC); 電氣
安全(NDT 設備、危險電壓、電磁相容)
-potential for injury to personnel (working at height or in other
dangerous environments); 對人員的潛在傷害(在高空或其他危險的
環境工作)
-personal protection equipment (clothing, radiation dosimeters).
人員保護設備(衣物、輻射放射量測定器)
13
14
5 Radiographic testing 射線檢測 --- 初級、中級、高級
The letters E and P followed by a value indicate the educational training time and practical training time
respectively, in hours.
字母 E及 P接著的數字,分別代表教育訓練時間及實作訓練時數。
NOTE As specified in EN 473, direct access to the level 3 examination requires the total hours shown for level
1 and level 2.
註: 依據 EN473 之說明,直接跳到高檢師的考試需要達到初級及中級之規定總時數。
Content
內容 Level 1 初級
週期
(小
時)
Level 2 中級
週期
(小
時)
Level 3 高級
週期
(小
時)
5.1
Introduction
to
terminology
and history
of, NDT
NDT 術語及歷
史介紹
History 歷史
Purpose 目的
Terminology 術語
electromagnetic radiation 電
磁輻射
energy 能量
dose 輻射劑量
dose rate 輻射劑量率
E 0.5 History 歷史
Purpose 目的
Terminology 術語
Wave-length 波長
dose 輻射劑量
dose rate 輻射劑量率
intensity 強度
dose rate constant 輻射劑量
率常數
E 1.0 History 歷史
Purpose 目的
Terminology 術語
Relevant standards:
相關標準
EN 1130-3
E 1.0
15
5.2
Physical
principles
of the method
and
associated
knowledge
方法的物理原
理與相關知識
Properties of X-and gamma
radiation
X 及伽瑪輻射的特性
Relevant standards:相關標準
EN 444: General principles 一
般原理
Straight line propagation 直線
傳播
Effects of radiation
輻射效應
Capability of penetration 穿透
能力
E 0.5
P 0.5
Properties of X-and gamma
radiation
X 及伽瑪輻射的特性
Photon 光子
Process of ionization;游離過
程
Photochemical effects;光化
學效應
Biological effects;生物效
應
Fluorescent effects.螢光效
應
Energy 能量
E 1.0 Properties of
radiaition 輻射特性
X-radiography;X 射線檢
測
Gamma radiography;伽瑪
射線檢測
Neutron radiography ;
中子射線檢測
Election radiography ;
電子射線檢測
Process of ionization;
游離過程
Photochemical
effects;光化學效應
Biological effects;生
物效應
Fluorescent effects.
螢光效應
E 1.0
16
Generation of X-radiation
X 射線的產生
Function of X-ray tubes
X 射線管的功用
Tube current I 管電流 I
High voltage U 高電壓 U
Effects on dose rate and energy
of radiation 輻射劑量率及能量
的效應
E 1.0
P 0.5
Generation of X-radiation
X 射線的產生
Function of X-ray tubes
X 射線管的功用
Spectrum ;頻譜
Intensity ;強度
Max energy ;最大能量
Effective energy ;
有效能量
Change of spectrum by tube
current and tube voltage.
藉由管電流及管電壓而改變頻
譜
Inherent filtering 固有濾波
E 1.5 Generation of
X-radiation ;
X 射線的產生
Function of X-ray
tubes ;X 射線管的功用
Spectrum ;頻譜
Intensity ;強度
Max energy ;最大能量
Effective energy ;
有效能量
Change of spectrum by
tube current and tube
voltage. 藉由管電流及
管電壓而改變頻譜
Characteristic
radiation ;輻射的特徵
Inherent filtering;
固有濾波
Hardening effect ;
強化效果
E2.0
17
Origin ofγ-radiation
伽瑪射線的來源
Radio isotope 輻射同位素
lr 192(銥),Co 60(鈷),Se
(硒),75(碘);
activity ;活性
half life ;半化期
Characteristic ofγ
-radiation ;伽瑪射線的特徵
Life time ;生命週期
Energy ;能量
Activity ;活性
Source size. ;源頭尺寸
E 1.0
P 0.5
Origin ofγ-radiation
伽瑪射線的來源
Radio nuclide 輻射核素
isotope 同位素
lr 192(銥),Co 60(鈷), Se
(硒), 75(碘)
activity A A 類活性
Characteristic ofγ
-sources : 伽瑪射源的特徵
half life ;半化期
decay curves maximum
activity ;
最大活性的衰減曲線
Source size. 源頭尺寸
Characteristic of Gamma
ray ;伽瑪射線的特徵
Dose rate constant
輻射劑量率常數
Spectrum and effective
energy 頻譜及有效能量
E 1.5 Origin ofγ-radiation
伽瑪射線的來源
Natural and artificial
天然或人造的衰減
decay series 衰減序列
Radio nuclides for NDT
NDT 使用的輻射核種
isotope 同位素
lr 192(銥),Co 60(鈷),
Se (硒), 75(碘);
activity A A 類活性
Characteristic ofγ
-sources 伽瑪射源的特
徵
decay curves maximum
activity
最大活性的衰減曲線
Source size. 源頭尺寸
Characteristic of Gamma
ray 伽瑪射線的特徵
Dose rate constant
輻射劑量率常數
Spectrum and effective
E 2.0
18
energy 頻譜及有效能量
Interaction of radiaition with
matter 輻射與物件的作用
Attenuation ;衰減
absorption ;吸收
primary radiation 原始輻射
scatttered radiation散射輻射
influence of penetrated
thickness.穿透厚度的影響
Type of material 材料的種類
Energy 能量
Half value layer 半值層
Tenth value layer 1/10 值層
E 1.0 Interaction of radiaition
with matter 輻射與物件的作用
Attenuation : 衰減
Photo effect ;光電效應
Coherent scattering ;一致
散射
Compton scattering ;康普頓
散射
Pair production.成對效應
Attenuation coefficient ;衰
減係數
Scatter radiation ;散射輻射
Specific contrast ;特殊對比
Radiation contrast ;輻射對
比
Effects of filtering ;濾波效
果
Beam hardening 射束強化
E 3.0
P 0.5
Interaction of
radiaition with
matter 輻射與物件的作
用
Attenuation vs energy ;
衰減與能量
Photo effect ;光電效
應
Coherent scattering ;
一致散射
Compton scattering ;
康普頓散射
Pair production. 成對
效應
Attenuation
coefficient ;衰減係數
Scatter radiation ;散
射輻射
Specific contrast ;特
殊對比
Radiation contrast ;輻
E 6.0
19
射對比
Effects of filtering ;
濾波效果
Beam hardening 射束強化
Klein-Nishina law 克萊
恩定律
Properties of film systems and
screens 底片系統及增感屏的性
質
Construction ;結構
base,emulsion,silver
bromide 片基,乳化層,溴化銀
grain size and distribution ;
顆粒大小及分散
Processing 過程
Properties of films ;底片的性
質
sensitivity ;靈敏度
granularity ;粒度
E 1.0
P 1.0
Properties of film systems
and screens 底片系統及增感
屏的性質
Construction 結構
Latent image information
origin 原始潛影資料
Photo process 攝影過程
Properties of film systems
底片系統的性質
characteristic curve ;特徵
曲線
Film gradient,film
contrast,speed
E 2.0
P 0.5
Properties of film
systems,screens and
digital detection
systems
底片系統, 增感屏及數位
檢測系統的性質
Additional to level 2
中級之外
New detectors :新檢測
器
storage phosphor
imaging plates
儲存磷光體的影像板
flat panels
平面控制板/儀表板
X-ray intensifier
X 射線強化器
E 2.0
20
contrast ;對比
optical density ;光黑度
film system class ;底片系統
等級
Film screens ;底片增感屏
type of film screens ; 底片
增感屏的種類
intensifying effect ;強化效
果
filtering effect ;濾波效果
film to screen contact ;底片
與增感屏之接觸
底片梯度, 底片對比,速度
influence of film
processing ;底片處理的影響
Sensitivity ; 靈敏度
Granularity ;粒度
Detail perceptibility ;
細部可辨性
Classification of film
systems according to EN
584-1;
根據 EN 584-1 底片系統的分類
film screens : 底片增感屏
type of screens ; 增感屏的
種類
film screen contact ; 底片
增感屏之接觸
inherent unsharpness ;內部
模糊度
intensifying ;強化
effect of filtering ;過濾效
果
screens for Co 60(鈷)
Line detector 線性檢測
器
Classification of
detection
檢測系統應用分類
21
and Linac
鈷 60 及線性加速器的增感屏
Geometry for radiographic
exposures
射線照相曝光的幾何關係
Geometric unsharpness :幾何模
糊度
Object to film distance
物件到底片的距離
Focus size d 焦點尺寸 d
Source to object distance
射源到物件的距離
Source film distance
射源到底片的距離
E 1.0
P 0.5
Geometry for radiographic
exposures
射線照相曝光的幾何關係
Geometric unsharpness :
幾何模糊度
Object to film distance
物件到底片的距離
Focus size d 焦點尺寸 d
Source to object distance
射源到物件的距離
Source film distance
射源到底片的距離
Determination of the focal
spot 焦點的決定
Size of gamma sources.
伽瑪射源的尺寸
E 3.0
P 1.0
Geometry for
radiographic
exposures
射線照相曝光的幾何關係
Additional to level 2
中級再加上
Method of focal spot
measurement 量測焦點尺
寸的方法
According to
EN12543,EN12679
根據 EN12543,EN12679
Requirements for
optimization
by Geometric
unsharpness,total unsh
arpness
幾何模糊度的最佳要求,
整體模糊度
E 2.0
P 2.0
22
Focus size,current,
voltage, source
size,activity
焦點尺寸.電流,電壓,射
源尺寸,活性
5.3
Product
knowledge
and
capabilities
of the method
and its
derivate
techniques
產品知識、方
法的性能及其
延伸技術
Typical weld discontinuities
典型銲接瑕疵
Types of discontinuity
according to EN ISO 6520
根據 EN ISO 6520 的瑕疵形態
E 1.0
P 3.0
Typical weld discontinuities
典型銲接瑕疵
Type of weld seam and weld
seam preparation
銲接形態及銲接準備
Welding process origin
銲接過程來源
Type of discontinuity
according to EN ISO 6520
根據 EN ISO 6520 的瑕疵形態
E 3.0
P 1.0
Typical weld
discontinuities
典型銲接瑕疵
Additional to level 2
中級之外
Introduction to
fracture;斷裂面的介紹
mechanics working
load;機械工作負載
Materials properties
材料性質
Origin of defects
缺陷來源
Further NDT methods
NDT 的進階方法
E 3.0
23
Typical defects in castings
典型的鑄造缺陷
Types of defect
缺陷的形態
E 1.0
P 1.0
Defects in castings
鑄造的缺陷
Casting process
鑄造過程
Types of cast imperfections
and their origin
鑄造缺陷的形態及來源
Structural indications
結構性指示
Beam direction to
detectability
射束方向對檢測能力
E 3.0
P 1.0
Defects in castings
鑄造的缺陷
Casting process
鑄造過程
Types of cast
imperfections and their
origin
鑄造缺陷的形態及來源
Structural indications
結構性指示
Working load 工作負載
Materials properties
材料性質
Production caused
defects
產品導致的缺陷
E 2.0
P 2.0
Influence on detectability
檢測能力的影響
E 1.0
P 0.5
Influence on detectability
檢測能力的影響
E 2.0
P 1.0
Influence on
detectability
檢測能力的影響
E 2.0
24
type of defect 缺陷的種類
size ;尺寸
orientation ;方向
Imaged thickness range
影像厚度區間
Number of exposures 曝光量
beam direction 射束方向
geometric distortion
幾何變形
increase in wall thickness
增加厚度
Imaged thickness range
影像厚度區間
Thickness ranges for X-and
γ-rays
X 及伽瑪射線的厚度區間
Number of exposures 曝光量
Beam direction
射束方向
Geometric distortion
幾何變形
Increase in wall
thickness
增加厚度
Imaged thickness range
影像厚度區間
Thickness ranges for
X-and γ-rays
X 及伽瑪線的厚度區間
Number of exposures
vs.distortion angle
曝露量對變形角度
5.4
Equipment 設
備
Design and operation of X-ray
machines
X 光機的設計與操作
Stationary systems,mobile
E 1.5
P 1.5
Design and operation of X-ray
machines
X 光機的設計與操作
Additional to level 1
E 2.0
P 1.0
Design and operation of
X-ray machines
X 光機的設計與操作
Additional to level 2
E 2.0
25
unit 靜態系統,機動單位
Tubes 管
glass-and metal-ceramic tube
玻璃及金屬-陶瓷管
Design oftubes;管的設計
standard tube;標準管
rod anode tube;空洞陽極管
short anode tube;短陽極管
Cooling:gas,water,oil
冷卻:氣體,水,油
Focalspot;焦點
High voltage,max,current
高電壓,最大電流
Exposure time;曝光時間
Diaphragm;快門
Safety circuit;安全電路
Operating instructions
操作指示
初級之外
inherent filtering; 固有在
過濾
pre-filtering;預過濾
Devices for special
application;特殊應用的裝置
micro-focus tubes;微聚焦管
enlargement technique;擴大
技術
radioscopy.X 光透視
Linac 線性加速器
Construction;架構
Field of application;應用領
域
Typical dates;典型日期
中級之外
beam opening
characteristics;開放射
束特徵
X-ray flash devices
X 射線閃光裝置
rod anode devices
空洞陽極裝置
micro-focus devies
微聚焦裝置
high-voltage devices
高電壓裝置
Line focus tubes
線聚焦管
Rotary anode tubes
旋轉陽極管
Design and operation of gamma
ray devices
伽瑪射線設備的設計及操作
container,shielding
射源屏體,屏蔽
E 0.5
P 0.5
Design and operation of gamma
ray devices
伽瑪射線設備的設計及操作
E 2.0 Design and operation of
gamma ray devices
伽瑪射線設備的設計及操
作
E 2.0
26
class P/M; P/M 等級
type A/B(transportation);A/B
形態(運輸)
source holder and source
capsule;射源容器及射源蒸發皿
Enclosed radioactive
material:密閉式主動射線材料
manipulation device;操縱裝置
connections accessory
連接附件
remote control;遙控器
collimation;瞄準
fittings.;架設
Operating instructions
操作指示
Reference to national
requirememts and safety
regulations;
參考國家要求及安全規定
Additional to level 1
初級之外
Crawier for pipelines
管線的爬行器
Special device for testing
of heat exchanger tubes
熱交換管檢測的特殊設備
Same as level 2
與中級同
Accessories for radiographic
testing
射線檢測的附件
E 0.5
P 0.5
27
Equipment:設備
lead tape measure;鉛帶量測
holding magnets;支持磁鐵
lead screens shielding;
鉛屏蔽
rubber bands etc;橡膠帶等
radiation protection
equipment;輻射防護裝備
5.5
Information
prior the
testing
檢測前的準備
資料
Written procedures given
給定的書面程序
Information on the test object
檢測物件的資料
Object dimensions 物件尺寸
Test class of standard 檢測等
級的標準
Equipment to be used
使用的設備
Exposure arrangement
暴露量的安排
E 0.5 Information about the test
object 有關檢測物件的資料
Identification or
designation 標示或指定
Material,dimensionsm,
isometrics;材料,尺寸,等大的
number of parts;零件數量
field of application;應用領
域
kind of manufacture;加工類
型
catalogue of defects;缺陷分
類
E 2.0
Information about the
test object and
national requirements
檢測物件的資料及國家的
要求
Additional to level 2:
中級之外
Selection of standards
for specific testing
applications
特定檢測應用的標準選擇
European standards:
歐洲標準
application standards
E 4.0
28
Extent of testing (20%
inspection)
檢測的延伸(20%的檢查)
Marking 標示
Test conditions:檢測條件
accessibility; 可及性
infrastructure;基礎建設
particular test conditions;
特殊檢測條件
Applicable standards;應用的
標準
Overview;瀏覽
Standards assigned to the
test object; 檢測物件指定的
標準
Preparation of written
instructions;書面指示的準備
應用標準
overview; 瀏覽
purpose;目的
technical contents and
systematic.技術內容及
系統
Product specific
standards for special
industrial sectors:特
殊工業領域的產品特定標
準
for welding;為銲接
for casting;為鑄造
for pipes;為管線
pressurized equipment
directive;壓力的設備指
令
ISO standards; ISO 標準
American standards:
美國標準
overview ASME code;
瀏覽 ASME 規範
29
overview ASTM
standards;
瀏覽 ASTM 標準
5.6
Testing 檢測
Developing process 顯影過程
Darkroom:暗房
design;設計
developer;顯影劑
water bath;清洗槽
fixing bath;定影劑
final water bath;最後清洗槽
drying.乾燥
Preparation and regeneration
of baths 液體的準備與再生
Use of filmstrips according to
EN 584-2
根據 EN 584-2 對幻燈式影片的使
用
film processing faults
底片處理的缺陷
E 1.5
P 1.0
Developing process
additional to level 1
初級之外的顯影過程
Processing equipment,
adjustment:過程設備,調整
checking; 檢查
storage of unexposed films;
未曝光底片的儲存
darkroom light test;暗房光
線檢測
fog test;模糊檢測
clearing time;清除時間
tally sheet;記數單
Process-controlling
according to EN 584-2
根據 EN 584-2 的過程控制
E 3.5
P 1.0
Developing process
顯影過程
Principles 原理
Processing
equipment,adjustment:
過程設備,調整
checking;檢查
storage of unexposed
films;未曝光底片的儲存
darkroom light test;
暗房光線檢測
fog test; 模糊檢測
clearing time;
清除時間
tally sheet; 記數單
Use of filmstrips
according to EN 584-2
根據 EN 584-2的幻燈片使
E 3.0
30
用
Examination of welded joints
according to EN 1435
根據 EN 1435 對銲接處的檢查
Scope:範圍
Test classes:檢測等級
Basic and improved
techniques;初級與進階的技術
Test arrangements:檢測安排
number of exposures;曝光量
(EN 1435:1997,Annex A)
(EN 1435:1997,附件 A)
Choice of energy:能量的選擇
max.X-ray voltage
最大的 X射線電壓
penetrared thickness range
for gamma rays
伽瑪射線穿透厚度的範圍
special options;特別選項
Film and screen choice:底片與
增感屏的選擇
film system classes,type and
E
10.5
P
10.0
Examination of welded joints
according to EN 1435
根據 EN 1435 對銲接處的檢查
Scope:範圍
Test classes:檢測等級
Basic and improved
techniques;初級與進階的技術
Test arrangements:檢測安排
number of exposures;曝光量
(EN 1435:1997,Annex A)
(EN 1435:1997,附件 A)
Choice of energy:能量的選擇
max.X-ray voltage
最大的 X射線電壓
penetrared thickness range
for gamma rays
伽瑪射線穿透厚度的範圍
special options;特別選項
Film and screen choice
底片與增感屏的選擇
film system classes,type
E 8.0
P 4.0
Examination and
discussion of EN 1435
EN 1435 的解釋與討論
Scope:範圍
basic and improved
techniques
初級與進階的技術
Test arrangements:檢測
安排
number of exposures
曝光量
(EN 1435:1997,Annex A)
(EN 1435:1997,附件 A)
Choice of energy
能量的選擇
max.X-ray voltage
最大的 X射線電壓
penetrared thickness
range for gamma rays
伽瑪射線穿透厚度的範圍
E 4.0
P 8.0
31
thickness of screens;底片系統
的等級,增感屏的種類與厚度
Minimum optical density
最小的光黑度
Minimum source-to-object
distance 射源到物件最小距離
and thickness of screens
底片系統的等級, 增感屏的種
類與厚度
Minimum optical density
最小的光黑度
Minimum source-to-object
distance 射源到物件最小距離
special options
特別選項
Film and screen choice
底片與增感屏的選擇
film system
classes,type and
thickness of screens
底片系統的等級, 增感屏
的種類與厚度
Minimum optical density
最小的光黑度
Minimum
source-to-object
distance射源到物件最小
距離
Examination of catings
according to EN 12681
根據 EN 12681 對鑄件的檢查
Scope:範圍
Test classes:檢測等級
Basic and improved
techniques;初級與改善的技術
E 6.0
P 4.0
Examination of catings
according to EN 12681
根據 EN 12681 對鑄件的檢查
Scope for complex shaped
objects:複雜形狀物件的範圍
Test arrangements: 檢測安排
E 6.0
P 3.0
Examination and
discussion of EN
12681
EN 12681 的解釋與討論
Scope for complex
shaped objects
複雜形狀的物件範圍
E 4.0
P 6.0
32
Test arrangements: 檢測安排
number of exposures;曝光量
Choice of energy:能量的選擇
average wall thickness
平均壁厚
max.X-ray voltage
最大的 X射線電壓
penetrared thickness range
for gamma rays
伽瑪射線穿透厚度的範圍
special options;特別選項
Film and screen choice
底片與增感屏的選擇
Film system classes,type and
thickness of screens
底片系統的等級, 增感屏的種類
與厚度
Minimum optical density
最小的光黑度
Minimum source-to-object
distance film
射源到物件最小距離的底片
number of exposures;曝光量
special geometries
特殊尺寸
Choice of energy:能量的選擇
average wall thickness
平均壁厚
max.X-ray voltage
最大的 X射線電壓
penetrared thickness range
for gamma rays
伽傌射線穿透厚度的範圍
special options;特別選項
Use of enlargement
放大的使用
double film technique
雙底片技術
wall thickness compensation
use of higher
energy,hardening
為壁厚補償使用較高能量,強
化
Film system classes,type and
thickness of screens 底片系
Test arrangements: 檢
測安排
number of exposures;
曝光量
special geometries
特殊尺寸(幾何形狀)
Choice of energy
能量的選擇
average wall
thickness;平均壁厚
max.X-ray voltage
最大的 X射線電壓
penetrared thickness
range for gamma rays
伽瑪射線穿透厚度的範圍
special options
特別選項
Increase of covered
thickness range
覆蓋厚度區間的增加
double film technique
雙底片技術
wall thickness
33
統的等級, 增感屏的種類與厚
度
Minimum optical density
最小的光黑度
Minimum source-to-object
distance film
射源到物件最小距離的底片
equalization use of
higher energy,
hardening 為壁厚均等化
使用較高能量,強化
Film system classes,
type and thickness of
screens底片系統的等級,
增感屏的種類與厚度
Minimum optical density
最小的光黑度
Minimum
source-to-object
distance film 射源到物
件最小距離的底片
Working with exposure charts
使用曝光表
Definition of exposure value
曝光量的定義
exposure time;曝光時間
Correction of exposure time
for different:
E 2.0
P 2.0
Special techniques 特殊技術
Stereo technique 立體技術
Round about technique
圓環技術
Testing of corrosion damage
腐蝕損壞的檢測
Enlargement with micro-focus
E 6.0 Direct radiography and
radioscopy according to
EN 13068
根據 EN13068 的直接射線
檢測及 X光透視裝置
Image detectors.影像檢
出器
E 2.0
P 2.0
34
為以下不同條件的曝光時間訂
正:
film-focal spot-distance
FFD;底片到焦點的距離
optical density;光黑度
relative film exposure
factor;底片相對曝光係數
微焦距的放大
Real-time technique 即時技術
fluorescent screens;螢光增
感屏
radioscopy;X 光透視裝置
computed radiography
電腦化射線檢測
documentation, picture
archive.
文件的引用,圖檔記錄
fluoroscope;X 光影屏
flat panels;平板
X-ray intensifier
X 射線強化物
camera and TV-systems
攝影機及電視系統
Applications:應用
serial production
testing;序列生產檢測
dynamical testing
動態檢測
special materials
特殊材料
Limits of the method
方法的限制
resolution;解析度
dynamic;動態
signal-to-noise-ratio;
訊雜比
modulation transfer
function;模態轉換函數
Basic image processing:
35
初級影像處理
monitoring;監測
documentation;文件
Special techniques
特殊技術
Stereo technique
立體技術
Round about technique
圓環技術
Testing of corrosion
damage 腐蝕損壞的檢測
Enlargement with
micro-focus
微焦距的放大
Special aspects for
radiography of
materials with high and
low density
具高/低密度材料的特殊
射線檢測
Low voltage radiography
低電壓射線檢測
E 3.0
36
Radiography of art
objects
藝術物件的射線檢測
light alloys;輕合金
plastics;塑膠
pre-filtering;前濾波
High-voltage
radiography
高電壓射線檢測
concrete testing
混凝土檢測
Film-screen-systems
pre-filtering
底片增感屏系統的前濾波
intermediate
filtering 中間的濾波
heavy walled casting
厚壁鑄件
special radiation
protection,contaminati
on 特殊射線防護,汙染
Image quality indicators
according to EN 462-1,EN
E 1.0
P 0.5
Image quality indicators
according to EN 462-1,EN
E 2.0 Image quality
indicators according to
E 1.0
37
462-2,EN 462-3
根據EN 462-1,EN 462-2,EN 462-3
的像質計
Definition of image quality
number design of ∣Q∣
影像品質數字設計∣Q∣的定義
∣Q∣position of different
exposures
不同曝光量∣Q∣的狀態
image quality classes
影像品質的分級
image quality number
影像品質數字
462-2,EN 462-3
根據 EN 462-1,EN 462-2,EN
462-3 的像質計
Additional to level 1
初級之外
image quality number for
other materials according EN
462-4
根據 EN 462-4 為其他材料的影
像品質係數
detection of unsharpness
with duplex-indicator
according EN 462-5
根據 EN 462-5 以雙指示器對模
糊度的檢測
EN 462-1,EN 462-2,EN
462-3,EN 462-4,EN 462-5
根據 EN 462-1,EN
462-2,EN 462-3,EN
462-4,EN 462-5 的像質計
Same as level 2
與中級同
relevance of image
quality indicators
像質計的關聯
international image
quality indicators
國際像質計
System of marking 標識系統
Object to film assignment
物件到底片的指定
permanent marking of the
object;物件的永久記號
zero point,incremental count
direction;零點,遞增計數方向
E 1.0
P 0.5
Drafting an NDT instruction
for the testing of welding
and castings
為銲接及鑄件檢測起草一個
NDT 指引
Organization of simple test
E 6.0 Drafting an NDT
instruction for the
testing of welding and
castings
為銲接及鑄件檢測起草一
個 NDT 指引
E
23.0
38
marker tape;標示膠帶
position of markings on the
object;物件上標識的位置
procedures
簡單檢測程序的組合
Test objects:檢測物件
ambient conditions;周圍的
條件
reference documents;參考文
件
specifications,standards;
規格,標準
choise of radiation source;
射源的選擇
choise of adequate
direction of radiation
選擇適當射線方向
film location plan;
底片位置圖
identification of test
piece and radiographs;
確認試件與底片
number of exposures;曝光量
performance of the test and
reporting of test results;
Complete organization
of test procedures in
combination with other
NDT methods;
結合其他 NDT 方法的完整
測試架構程序
Integration of intemal
priorities;
內部優先次序的整合
Choice of testing
method; 檢測方法的選擇
time of testing;
檢測時間
radiation protection
equipment;輻射防護裝備
Personnel
qualification;人員資格
Cost estimation:費用預
估在:
manpower costs;
人力花費
for equipment;設備
39
檢測表現及檢測結果報告
viewing of the films;
底片的觀察
classification of defects;
缺陷的分類
assessment of the results
according to applicable
codes and standards;根據合適
的規範及標準,對結果的評估
list of required
accessories;要求附件的清單
for consumable;
消耗品
for auxiliary
attachment second
exposures after repair.
;修復後,第二次曝光的輔
助物
Selection of
specifications for
application and
evaluation;為了應用及
評估的明細選擇
Example of written
practice for welding
inspection according to
ASTM;根據 ASTM ,為銲件
檢查的書面練習例子
5.7
Evaluation
and
Reporting
評估與報告
Basics of evaluation
基本的評估
Viewing conditions:觀察條件
room condition;室內條件
E 1.5
P 1.0
Basics of evaluation
Additional to level 1
初級之外的基本評估
Mach effect;馬赫效應
Film illuminator according
E 2.0 Basics of evaluation
基本評估
Film illuminator
according to EN 25580;
E 1.0
40
viewing time;觀察時間
lapsed time after dazzling;
炫光後的衰退時間
film illuminator,luminance;
底片光源器,流明
density measurement;黑度測量
to EN 25580;
根據 EN 25580 的底片光源器
min.luminance;最小流明
homogeneity factor;
同質因素
Physiological factors;
生理的因素
eyesight;視力
adaptation prior to
viewing;觀察前的適應
根據 EN 25580 的底片光
源器
min.luminance;
最小流明
homogeneity factor;
同質因素
Physiological
factors;
生理的因素
eyesight;視力
adaptation prior to
viewing;觀察前的適應
Evaluation of radiographs
射線檢測的評估
Verification of image quality;
影像品質的驗證
Report of simple welding and
casting imperfections;
簡易銲接及鑄件瑕疵的報告
E 2.0
P 1.0
Evaluation of radiographs
射線檢測的評估
Verification of image
quality;影像品質的驗證
Report of imperfections;
瑕疵的報告
E 3.5 Evaluation of
radiographs
射線檢測的評估
Verification of image
quality;影像品質的驗證
Report of
imperfections;
瑕疵的報告
E 2.0
P 2.0
Test report 檢測報告
Welding according to EN 1435
E 1.0
P 2.0
Check of test report
確認檢測報告
E 4.0 Feasibility of test
report
E 3.0
P 2.0
41
根據標準 EN 1435 的銲件
Castings according to EN
12681
根據 EN 12681 的鑄件
Does it comply with the
examination standard?
報告有依照考試的標準嗎?
Conformed to the test quality
依從檢測品質
Achieved test class
達到檢測等級
Achieved image quality class
達到影像品質等級
Achieved diagnostic coverage
of test object
達到檢測物件檢查範圍
檢測報告的可行性
Confirmation of the
radiographic image
quality vs. test report
射線檢測影像品質與檢測
報告的確認
5.8
Assessment
評量
Classification of
imperfections
瑕疵的分類
Type,size,localization,freq
uency
形式,尺寸,位置,出現頻率
E 12.5
P 6.0
Classification of
imperfections
瑕疵的分類
Type,size,localization
,frequency
形式,尺寸,位置,出現頻
E 8.5
P 7.0
42
Welding: 銲接
according to EN ISO 5817;
根據 EN ISO 5817
according to EN 12062 or EN
ISO 17635; 根據 EN 12062 或
EN ISO 17635
according to EN 12517; 根據
EN 12517
according to standard on
inspection of pressure
vessels(EN 1344-5); 根據對
壓力容器檢查的標準
(EN 1344-5)
casting;鑄件
according to ASTM;根據 ASTM
Evaluation catalogue to EN
ISO 5817; 對 ISO 5817 評估的
目錄
ASTM catalogue;ASTM 的目錄
Other national training
catalogues;其他國家的訓練目
錄
率
Welding: 銲接
according to EN ISO
5817; 根據 EN ISO 5817
according to EN 12062
or EN ISO 17635; 根據
EN 12062或 EN ISO 17635
according to EN 12517;
根據 EN 12517
according to standard
on inspection of
pressure vessels(EN
1344-5); 根據對壓力容
器檢查的標準
(EN 1344-5)
casting;鑄件
according to ASTM;根據
ASTM
Evaluation catalogue
to EN ISO 5817; 對 ISO
43
Influence of manufacture and
Material;製造與材料的影響
5817 評估的目錄
ASTM catalogue;ASTM 的
目錄
Other national training
catalogues;其他國家的
訓練目錄
Influence of
manufacture and
Material;
製造與材料的影響
5.9
Quality
aspects 品質
方面
Personnel qualification
(according to EN 473 and ISO
9712)
人員資格(根據 EN 473 及 ISO
9712)
Equipment verification 設備驗
證
E 1.0 Personnel qualification
(according to EN 473 and ISO
9712)
人員資格(根據 EN 473 及 ISO
9712)
Equipment verification 設備
驗證
Written instructions 書面指
引
Traceability of documents
文件追蹤
E 2.0
Personnel
qualification
(according to EN 473 and
ISO 9712)
人員資格(根據 EN 473
及 ISO 9712)
Equipment verification
設備驗證
Format of working
procedures
工作程序的格式
E 2.0
P 3.0
44
A review of applicable NDT
application and product
standards
合適的 NDT 應用與產品標準的
回顧
Traceability of
documents 文件追蹤
Other NDT qualification
and certification
systems
其他 NDT 資格與授證組織
A review of applicable
NDT application and
product standards
合適的 NDT 應用與產品標
準的回顧
5.10
Developments
發展
Alternative detectors to
film
選擇對底片的檢出器
Flat panel deteclors
平板檢出器
E 0.5 Innovative
radiological
techniques
新穎的射線技術
3-dimensional
radiology testing:
3 度空間射線檢測
stereo technique;
立體技術
E 4.5
45
multi angle technique;
多角度技術
computed
laminography;
電腦分層照相術
computed tomography;
電腦斷層照相術
principle;原理
applications;應用
diagital image
processing;數位影像處
理
film digitization;
底片數位化
image enhancement;
影像強化
Total
duration
全部時數
E
40.5
P
32.5
E 83
P 20
E
91.5
P 31
46
6 Ultrasonic testing---Levels 1,2 and 3 超音波檢測 ---初級、中級、高級
The letters E and P followed by a value indicate the educational training time and practical training time
respectively, in hours.
字母 E及 P接著的數字,分別代表教育訓練時間及實作訓練時數。
NOTE As specified in EN 473, direct access to the level 3 examination requires the total hours shown for level
1 and level 2.
註: 依據 EN473 之說明,直接跳到高檢師的考試需要達到初級及中級之規定總時數。
Content
內容 Level 1 初級
週期
(小時)Level 2 中級
週期
(小
時)
Level 3 高級
週期
(小
時)
6.1
Introduction to
terminology and
history of, NDT
NDT 術語及歷史介
紹
Task of non-destrutive
testing-非破壞性檢測的
任務
Personnel 人員
History of NDT NDT 歷史
Terminology of NDT
(EN 1330-1 and EN 1330-2)
NDT 的術語(EN 1330-1 及
EN 1330-2)
History of UT 超音波檢測
E 1.0 Review of level 1 knowledge
Terminology and
definitions of UT
超音波檢測初級的知識術語和
定義的回顧
E 1.0 Terminology and
definitions of UT
超音波檢測的術語及定
義
Overview of standards
:ISO,CEN and national
(general,and products)
標準的瀏覽:ISO,CEN 和
國家(一般的及產品)
E 1.5
47
歷史
Terminology of UT
(EN 1330-4)超音波檢測的
術語(EN 1330-4)
6.2
Physical
principles of the
method and
associated
knowledge
方法的物理原理與
相關知識
Relevant standards
相關標準
EN 583-1 to EN 583-6
EN 14127
Relevant of mathematical
basics 相關的基本數學
Physical definitions and
typical parameters 物理
定義及典型的參數
Sinusoidal movement,
amplitude,period,freque
ncy,wavelength,propagat
ion velocity
正弦曲線的移動,振幅,週
期,頻率,波長,傳遞速度
Various types of wave
E 10.0 Physical defintions and
typial parameters
物理定義及典型參數
Same as level 1 plus
同初級,加上
Acoustic impedance,
factors of reflection and
transmission (normal beam
only) 音阻,反射及穿透係數
(只有垂直音束)
Beam propagation. 音束傳
遞
Various types of wave
modes 波波式的各種型式
Same as level 1 plus
E 16.0 Same as level 2 plus
與中級相同,加上
Isotropic and
anisotropic
materials
等方性和非等方性材料
Phenomena of guided
propagation
引導傳遞的現象
Velocity measurement
and dispersion
速度量測及分散
Relation between
velocity and elastic
properties of
material 物質的彈性及
E 16.0
48
modes 波波式的各種型式
Longitudinal waves 縱波
Transverse waves 橫波
Concepts of surface
waves or Rayleigh waves
and of plate waves or
lamb waves
表面波或雷利波及平板波
或藍姆波的觀念
Reflection and
refraction 反射及折射
Normal incidence,
transmission,and
reflection
垂直入射,傳遞及反射
Incidence oblique
入射角
Snell's law 司耐爾定律
Critical angles,mode
conversion
臨界點,波式轉換
與初級相同,加上
extended knowledge of
surface waves or rayleigh
waves and of plate waves
or lamb waves
表面波/雷利波及平面波/藍姆
波的延伸知識
creeping waves. 蠕動波
Reflection and
refraction 反射及折射
Same as level 1 plus
acoustic pressure
與初級同再加上音壓
速度間的關係
49
Transmission and
reception of ultrasonic
waves
超音波的傳遞及接收
Piezo-electric effect
壓電效應
Ferro-electricity or
electrostriction
鐵電性或電致伸縮
Magnetostriction 磁致伸
縮
Transducer
characteristics
傳感器的特性
Material,dimensions,pie
zo-electric constants
材料,尺寸,壓電系數
Characteristics of the
beam of acircular
transducer 圓形傳感器射
Transmission and reception
of ultrasonic waves
超音波的傳遞及接收
Same as level 1 與初級相同
Ferro-electricity or
electrostriction
鐵電性或電致伸縮
Magnetostriction 磁致伸縮
Transducer
characteristics
傳感器的特性
Same as level 1 (deeper
konwledge)
與初級相同(較深入的知識)
Characteristics of the beam
of acircular transducer
50
束的特性
Influence of transducer
frequency and diameter
傳感器頻率及直徑的影響
Near field(fresnel
zone) 近區域 (夫瑞奈區)
far field(fraunhofer
zone) 遠區域(夫朗和斐
區)
beam divergence 音束發
散
圓形傳感器射束的特性
Same as level 1 plus
與初級相同,加上
characteristics of the
beam of arectangular
transducer ;
長方形傳感器的音束特性
beam profiling.音束的輪廓
Beam divergence factor
音束擴散因數
6.3
Product knowledge
and capabilities
of the method and
its derivate
techniques
產品知識、方法的特
性及其延伸技術
Various defects related
to the manufacturing
processes and service-
induced defects related
to the defined sectors
因製作過程產生的各種瑕
疵,及運轉過程產生特定區
段的瑕疵
Implementation of the
E 4.0 Same as level 1 plus
與初級相同,加上
tandem(zone)串聯(區間)
selection of transducers
for required resolution
and reduction of noise
(type,frequency,size)
因為要求的解析度及雜訊(型
式,頻率,大小)的減少,對傳
E 8.0 Same as level 2 plus
與中級相同,加上:
Choice of techniques
(contact,immersion,t
ransmission,resonanc
e,etc);
技術的選擇(接觸,浸入,
傳遞,回音,等)
EMAT;電磁音波傳感器
Multiple probe
E 8.0
51
testing techniques
according to products
and to expected
discontinuities
根據產品及預期瑕疵的檢
測技術執行
Influence of geometry
and structure(spurious
echoes,sound
attenuation)
幾何形狀與結構的影響(偽
波,聲波衰減)
感器的選擇
immersion 浸入式
TOFD 繞道時間延遲
phased arrays 相位陣列
Influence of the main
parameters 主要參數的影響
arrays;多探頭陣列
A comprehensive
understanding and
knowledge of the
manufacturing
processes and
associated metallurgy
and flaw types etc.
對製造過程、相關的治金
學及缺陷形式等廣泛的
了解和知識
A comprehensive
understanding and
knowledge of the cause
and formation of
in-service defects
including associated
metallurgy and flaw
type,etc.
對運轉中的瑕疵,包含相
關的治金學及缺陷形式
等的原因及形成,廣泛的
52
了解和知識
6.4
Equipment 設備
Various probes
(normal,angle,dual)
各種探頭(垂直,角度,雙
頭)
instruments(analogical
and digtal);
設備(數位,類比)
pulse generation;
脈波產生
reception and
amplification
(percentage and dB);
接收及放大(百分比,分
貝)
range setting;範圍設定
A- scan presentation; A 掃描呈現
B- and C- scan presentation;
B 和 C 掃描呈現
E 8.0
P 4.0
Same as level 1 plus
與初級同,加上
detailed knowledge of the
different functions of UT
test equipment;
UT 設備不同功能的詳細知識
automatic and
sermi-automatic systems;
自動和半自動系統
B-and C- scan presentation
(deeper knowledge);
B 和 C 掃描呈現(更深入的知
識)
couplant (deeper
knowledge);
偶合劑(更深入的知識)
calibration reference and
transfer blocks.校準參考
E 8.0
P 4.0
Same as level 2 plus
與中級同,加上
systems(manual/semi-
automatic,automatic)
:speed,incrementatio
n,repeatability,etc;
系統(手動/半自動/自
動)速度,增加,重覆性,
等
analog flaw
detectors(different
circuits);類比缺陷檢
測器(不同電路)
digital flaw
detectors(comparison
with analog flaw
detectors,sampling-r
ate);數位缺陷檢測器
(與類比瑕疵檢測器比
E 2.0
53
additional functions;
額外功能
couplant;偶合劑
及轉換規塊 較,取樣頻率)
special equipment
including thickness
measurement.特別設
備,包含厚度量測
Probes:探頭
dynamic range;
動態範圍
probes for
immersion:focused,sp
herical,cylindrical,
fermat surface;
浸入式探頭:聚焦的,球
型的,圓筒狀的,費瑪表
面
measurement of pulse
length
脈波長度的量測
practical measurement
of the near fied;
54
近場的實際量測
shoe(delay,curvature
,etc.);
探頭護腳 (延遲,曲線,
等)
connecting
cables(sealing,insul
ation and
flexibility);連接纜
線(密封,絕緣及彈性)
blocks-representativ
ity.規塊(代表性)
6.5
Information prior
the test
檢測前的準備資料
Written instructions
(prepared by a level 2 or
3):
書面指示(由中/高級準備)
objectives;主題
requirements;要求
E 2.0 Same as level 1(deeper
knowledge)plus
與初級同(更深的知識),加上
contents and requirements
of instructions,procedures
and standards.
E 2.0
P 8.0
Same as level 2 plus
與中級相同,加上
Selection of technical
parameters;
技術,參數的選擇
products—geometry,
E 4.0
55
指示、程序及標準的內容及要
求
Preparation of written
instructions;
書面指示的準備
Surface quality,
accessibility.
environment,etc.;
產品-幾何形狀,表面品
質,可及性,環境等
UT indication/
discontinuity/defect
超音波指示/間斷/缺陷
type,orgin,shape,dim
ension,orientation,t
ilt/skew,etc.;
形式,來源,型狀,尺寸,
方向,傾斜/螺旋 等
properties of the
equipment.設備的性質
Preparation of written
specifications
書面規範的準備
6.6
Testing 檢測
Verification of combined
equipment
E 8.0
P 16.0
Same as level 1(deeper
knowledge)plus
E 12.0
P 16.0
Same as level 2 plus
與中級同,加上
E 8.0
P 8.0
56
組合設備的驗證
(according to EN
12668-3)
根據 EN 12668-3
Standardized
calibration blocks
ref:EN 12223 and EN 27963
標準化校準規塊
參考:EN 12223 and EN
27963
Contact technique
(straight and angle
beam)
接觸技術(直束及角束)
Reflection;反射
Transmission;穿透
Immersion techniques
(straight and angle
beam)
浸入技術(直束及角束)
與初級同(更深的知識),加上
reference reflectors (laws
of distance and size);參考
反射器(距離與大小的規律)
DGS-method;DGS 的方法
DAC-curves;
距離振幅校正曲線
distance/amplitude
-correction;
距離/振幅校正
transfer correction
(surface and attenuation);
轉換校正(表面及衰減)
sizing techniques,
principles and
limitations;
尺寸量測技術,原則及限制
scanning;掃瞄
Control and assessment
of procedures and
instructions for their
efficiency.
效率上,程序及指示的控
制及評量
57
Reflection 反射
Transmission 穿透
Setting of range and
sensitivity
範圍及敏感度的設定
Reference reflectors
參考反射器
Tansfer correction
轉換更正
Ultrasonic thickness
measurement
超音波厚度量測
Equipment 設備
Techniques 技術
6.7
Evaluation and
Reporting
評估與報告
Detecting,locating
(trigonometrical rules)
and sizing techniques
檢測,定位(三角規則)及尺
寸量測技術
Recording and evaluation
E 4.0
P 4.0
Same as level 1(deeper
knowledge) plus
與初級同(較深的知識),加上
Characterization
(planar/non-planar
according to EN 1713 for
E 4.0
P 8.0
Use of complementary
NDT methods
互補式 NDT 方法的使用
interpretation of
relevant standards
and codes;
E 4.0
P 4.0
58
level 紀錄及評估等級
Acceptance levels
接受等級
Test reports 檢測報告
System of coordinate
調節系統
Measurement (probe,
reflector)
測量(探頭,反射器)
Calculated values 計算值
welds);
特性化(為焊接的平面/非平
面,根據 EN 1713)
Interpretation and
evaluation of indications.
指示的解釋及評估
相關標準與規範的解釋
evaluation
(conventional
approach,validated
method);
評估(傳統的步驟,確認
方法)
distinction
defect/artifact;
區別瑕疵/人為加工痕
跡
acceptance criteria;
接受條件
level of significant
variation;
顯著差異的等級
storage and recording
process.;
儲存及記錄過程
6.8
Assessment 評量
(Not applicable)不適用 Evaluation and
confirmation of test
reports
E 4.0 Detailed knowledge of
how to classify and
assess observations,
E 4.0
59
測驗報告的評估與確認
Application of the
acceptance:接受的應用
criteria according to
standards,codes and
procedures
根據標準、規範及程序的條件
analyse the results and
compare them to codes,
standards and design
specifications,etc.
較詳細的知識,說明如何
分類及評量觀察、分析結
果,及與規範,標準及設
計規格等的比較
How to develop codes,
standards and design
specifications,etc,in
to clear acceptance
criteria to be written
into procedures and
instructions.
將規範,標準及設計規格
發展成明確的接受條件,
便於寫入程序及指示
Also how to find
information/assistanc
e to investigate
60
observations not
covered by codes and
standaeds and develop
acceptance criteria.
the training of level 1
and 2 for these
acceptance criteria.
也包含如何調查不被規
範及標準涵蓋的資訊/協
助,將其開發成接受的條
件,為了這些接受條件的
初/中級訓練。
6.9
Quality aspects
品質方面
Personnel qualification
(according to EN 473 and
ISO 9712)
人員資格(根據 EN 473 及
ISO 9712)
Equipment verification
設備驗證
E 1.0 Personnel qualification
(according to EN 473 and ISO
9712)
人員資格(根據 EN 473 及
ISO 9712)
Equipment verification 設
備驗證
Written instructions 書面
指示
E 1.0
P 2.0
Personnel
qualification and
responsibility
(according to EN 473
and ISO 9712)
人員資格與責任(根據
EN 473 及 ISO 9712)
Equipment verification
設備驗證
E 2.0
P 4.0
61
Traceability of documents
文件追蹤
Format of working
procedures
工作程序的形式
Traceability of
documents 文件追蹤
Other NDT
qualification and
certification systems
其他 NDT品質與授證系統
A review of applicable
NDT application and
product standards
合適的 NDT應用與產品標
準的回顧
6.10
Development 發展
(Not applicable)不適用 General information 一般資
訊
E 1.0 Newest developments
for industrial and
scientific
applications of UT:
e.g.tomography
holography, acoustic
microscopy.
E 1.0
62
超音波在工業及科學應
用上的最新發展,例如:
斷層攝影法、全像攝影
法、音波顯微鏡。
Total duration
全部時數
E 38
P 24
E 57
P 38
E 54.5
P 28
63
7 Eddy current testing---levels 1, 2 and 3 渦電流檢測 ---初級、中級、高級
The letters E and P followed by a value indicate the educational training time and practical training time
respectively, in hours.
字母 E及 P接著的數字,分別代表教育訓練時間及實作訓練時數。
NOTE As specified in EN 473, direct access to the level 3 examination requires the total hours shown for level
1 and level 2.
註: 依據 EN473 之說明,直接跳到高檢師的考試需要達到初級及中級之規定總時數。
Content
內容 Level 1 初級
週期
(小時)Level 2 中級
週期
(小
時)
Level 3 高級
週期
(小
時)
7.1
Introduction to
terminology and
history of, NDT
NDT 術語及歷史介
紹
Generalities on NDT:
NDT 的一般情形
Whet is testing? what is
the purpose of NDT? At
what stage of the life of
a“product"is NDT
performed? How does it
add value? Who may carry
out NDT? Main NDT
methods.
檢測是什麼?NDT 的目的是
E 1.0 Generalities on NDT:
NDT 的一般情形
Whet is testing? what is the
purpose of NDT? At what
stage of the life of
a“product"is NDT
performed? How does it add
value? Who may carry out
NDT? Main NDT methods.
檢測是什麼?NDT 的目的是什
麼?在產品生命的什麼階段是
E 1.0 Generalities on NDT:
NDT 的一般情形
Whet is testing? what
is the purpose of NDT?
At what stage of the
life of a“product"is
NDT performed? How does
it add value? Who may
carry out NDT? Main NDT
methods.
檢測是什麼?NDT 的目的
E 0.5
64
什麼?在產品生命的什麼階
段是 NDT 的表現時間?它如
何增加價值?誰能執行NDT?
最主要的 NDT 方法。
Eddy current testing
渦電流檢測
Definition:
electromagnetic
interaction between a
sensor and a test object
conducting electricity,
providing information on
physical
characteristics of the
test object.
定義:在感測器及導電待測
物間的電磁交互作用,提供
待測物的物理特徵
History of the method 方
法的歷史
NDT 的表現時間?它如何增加
價值?誰能執行 NDT?最主要的
NDT 方法。
Eddy current testing 渦電流
檢測
Definition:
electromagnetic
interaction between a
sensor and a test object
conducting electricity,
providing information on
physical characteristics of
the test object.
定義:在感測器及導電待測物
間的電磁交互作用,提供待測
物的物理特徵
History of the method 方法
的歷史
Terminology 術語
是什麼?在產品生命的什
麼階段是 NDT 的表現時
間?它如何增加價值?誰
能執行NDT?最主要的NDT
方法。
Eddy current testing 渦
電流檢測
Definition:
electromagnetic
interaction between a
sensor and a test
object conducting
electricity, providing
information on
physical
characteristics of the
test object.
定義:在感測器及導電待
測物間的電磁交互作用,
提供待測物的物理特徵
65
Terminology 術語
EN 1130-1 and EN 1330-2
EN 1330-5
EN 1130-1 and EN 1330-2
EN 1330-5
History of the method
方法的歷史
Terminology 術語
EN 1130-1 and EN 1330-2
EN 1330-5
7.2
Physical
principles and
associated
knowledge
物理原理與相關知
識
Notions necessary
for understanding
eddy current
testing. The
knowledge
associated with
the physical
principles
Relevant standards
相關標準
EN 12084: General
principles 一般原理
Fundamentals 基本原理
Electricity—elements
電性—元素
Direct current:
current,voltage,resista
nce,conductance, ohm's
law,resistivity,conduct
ivity.units,conductivit
y values for some metals.
直流:電流,電壓,電阻,電
導,歐姆定律,電阻性,電導
性,單位,某些金屬的導電
E 5.0
P 2.0
Fundamentals 基本原理
Electricity—elements
電性—元素
Direct current: current,
voltage, resistance,
conductance, ohm's law,
resistivity,
conductivity.units,
conductivity values for
some metals.
直流:電流,電壓,電阻,電導,
歐姆定律,電阻性,電導性,單
E 5.0
P 4.0
Fundamentals 基本原理
Electricity—elements
電性—元素
Direct current:
current, voltage,
resistance,
conductance, ohm's
law, resistivity,
conductivity.units,
conductivity values
for some metals.
直流:電流,電壓,電阻,
E 4.0
66
(physics,mathemat
ics)may,as well,
be the object of a
preliminary
course of training
了解渦電流檢測的
必要觀念,與物理原
理(物理,數學)有關
的知識,也是這訓練
初步課程的主題
值
Alternating current:
sinusoidal current and
voltage, amplitude,
frequency, period,
phase.
交流:正弦電流及電壓,振
幅,頻率,週期,相位
Magnetism 磁性
Magnetism: magnetic
field,lines of force,
magnetic field strength.
Permeability,flux
density(induction).
Flux. Hysteresis loop.
Units.
磁性:磁場,磁力線,磁場強
度,導磁性,磁通密度(電磁
感應),磁通,磁滯曲線,單
位
位,某些金屬的導電值
Alternating current:
sinusoidal current and
voltage, amplitude,
frequency, period, phase.
交流:正弦電流及電壓,振幅,
頻率,週期,相位
Magnetism 磁性
Magnetism: magnetic field,
lines of force, magnetic
field strength.
Permeability, flux density
(induction). Flux.
Hysteresis loop.
Reluctance. magneto-motive
force. Units.
磁性:磁場,磁力線,磁場強度,
導磁性,磁通密度(電磁感應),
電導,歐姆定律,電阻性,
電導性,單位,某些金屬
的導電值
Alternating current:
sinusoidal current and
voltage, amplitude,
frequency, period,
phase.
交流:正弦電流及電壓,
振幅,頻率,週期,相位
Magnetism 磁性
Magnetism: magnetic
field, lines of force,
magnetic field
strength.
Permeabilit