Working Instructions - WIDOS · Sheet Welding Machine WIDOS PSM 15 with pneumatic clamping Keep for further use! Kunststoffschweißtechnik Product Identification 03.03.2009 Working

Kunststo ffschweißtechni k

WIDOS Einsteinstr. 5 Phone +49 (0) 71 52 99 39 - 0

W. Dommer Söhne GmbH D-71254 Ditzingen-Heimerdingen Fax +49 (0) 71 52 99 39 - 40

Website: www.widos.de Email: [email protected]

Headquarters: D-71254 Ditzingen-Heimerdingen Country Court Stuttgart HRB 200973 Managing director: Dieter Dommer

Working Instructions

Sheet Welding Machine

WIDOS PSM 15 with pneumatic clamping

Keep for further use!


Product Identification

03.03.2009 Working Instructions WIDOS PSM 15 with pneumatic clamping Page 2 of 33

Type: WIDOS PSM 15

with pneumatic clamping

Serial number: / Year of construction: see type label

Customers’ entries

Inventory no.:

Location:

Address of manufacturer WIDOS

W. Dommer Söhne GmbH Einsteinstr. 5

D -71254 Ditzingen-Heimerdingen

Phone: ++49 7152 / 99 39 - 0

Fax: ++49 7152 / 99 39 - 40

E-Mail: [email protected]

Address of the Subsidiary Companies:

WIDOS

WIDOS GmbH W. Dommer Söhne AG An der Wiesenmühle 15 St. Gallerstr. 93

D-09224 Grüna / Sachsen CH-9201 Gossau

Phone: ++49 371 / 8 15 73 - 0 Phone: ++41 71 / 3 88 89 79

Fax: ++49 371 / 8 15 73 - 20 Fax: ++41 71 / 3 88 89 73


Introduction


Purpose of the Document

These working instructions give you information about all important questions which refer to the construction and the safe working of your machine.

Just as we are, you are obliged to engage in these working instructions, as well.

Not only to run your machine economically but also to avoid damages and injuries.

Should questions arise, contact our advisers in the factory or in our subsidiary companies.

We will help you with pleasure.

According to our interest to continuously improve our products and working instructions, we kindly ask you to inform us about problems and defects which might appear in practical experience.

Thank you.

Structure of the Working Instructions

This manual is arranged in chapters which belong to the different using phases of the

machine. Therefore the searched information can be easily found.

03.03.2009 WIDOS

W. Dommer Söhne GmbH

Einsteinstraße 5

D-71254 Ditzingen-Heimerdingen

All rights reserved

Reprinting only allowed with permission of the corporation.

Any changes subject to technical innovations.


Contents


1. DESCRIPTION OF PRODUCT ............................................................................................. 6

1.1. Usage and non-intended use ..........................................................................................6

1.2. Safety measures ..............................................................................................................6

1.3. Conformity........................................................................................................................6

1.4. Designation of the product..............................................................................................7

1.4.1. Technical data ...........................................................................................................7

1.4.1.1. WIDOS PSM 15 general data ...............................................................................7

1.4.1.2. Heating element.....................................................................................................7

1.4.2. Accessories...............................................................................................................7

2. SAFETY RULES..................................................................................................................... 8

2.1. Explication of the different symbols ...............................................................................8

2.2. Obligations of the operator .............................................................................................9

2.3. Obligations of the worker ................................................................................................9

2.4. Measures of organization................................................................................................9

2.5. Information on safety precautions..................................................................................9

2.6. Instructions for the staff..................................................................................................9

2.7. Dangers while handling the machine............................................................................10

2.8. Special dangers .............................................................................................................10

2.8.1. Danger of stumbling over pneumatic and electric wires ............................................10

2.8.2. Danger of combustion at heating element resp. welding area ...................................10

2.8.3. Danger of crushing near and between the clamping beams ......................................11

2.9. Structural modifications on the machine .....................................................................11

2.10. Cleaning the machine ....................................................................................................11

2.11. Warranty and liability .....................................................................................................11

3. FUNCTIONAL DESCRIPTION............................................................................................ 12

4. OPERATING AND INDICATING ELEMENTS .................................................................. 13

4.1. Components at the heating element ............................................................................14

4.2. How to clamp the sheet .................................................................................................15

4.3. Service unit ....................................................................................................................16

4.4. How to clamp sheets for angle welding ........................................................................17

5. STARTING AND OPERATING........................................................................................... 18

5.1. Starting ...........................................................................................................................18

5.2. Welding process ............................................................................................................19

6. WELDING TABLES ............................................................................................................. 21

7. MAINTENANCE / STORAGE / TRANSPORT.................................................................. 24


Contents


7.1. In general........................................................................................................................24

7.2. Clamping elements ........................................................................................................24

7.3. Cleaning the machine ....................................................................................................24

7.4. Service unit ....................................................................................................................24

7.5. Transport........................................................................................................................25

7.6. Disposal..........................................................................................................................25

8. ELECTRIC AND PNEUMATIC DIAGRAMS ..................................................................... 26

9. SPARE PARTS LIST ........................................................................................................... 28

9.1. Basic machine with motion ...........................................................................................28

9.2. Heating element .............................................................................................................31

10. DECLARATION OF CONFORMITY .............................................................................. 33




Website: http://www.widos.de Email: [email protected]


1. Description of Product

This chapter gives important basic information about the product and its prescribed use.

All technical details of the machine are put together as a general arrangement.

1.1. Usage and non-intended use

The WIDOS PSM 15 with pneumatic clamping is a workshop machine for the heating element butt welding of sheets made out of PE, PP, PVDF for the thickness range up to 20 mm and width of sheet up to 1500 mm.

Any other use of this machine is non-intended.

The machine is only to be used in a technically perfect condition as well as intended, safety- and danger-conscious in compliance with the working instructions and the relevant safety regulations (especially the regulations for the prevention of accidents).

The described plastic welding machine may only be operated, maintained and repaired by persons who are trained and informed about the dangers.

The manufacturer is not responsible for any damages caused by inappropriate handling or

operation.

For personal injuries, material and property damages resulting herefrom, only the user is responsible!

Prescribed use also means:

• following all indications of these working instructions and

• performing the inspection and maintenance works.

1.2. Safety measures

In case of wrong use, wrong operation or wrong maintenance, the machine itself or products standing nearby can be damaged or destroyed.

Persons in the endangered area may be injured.

Therefore these working instructions have to be thoroughly read and the corresponding safety regulations must necessarily be observed.

1.3. Conformity

The machine corresponds in its construction to the valid recommendations of the European Community as well as to the European standard specifications.

The development, manufacturing and mounting of the machine were executed very carefully.


Description of product Chapter 1


1.4. Designation of the product

The product is designated by a type label. It contains the type of the machine, the serial number and the year of construction.

1.4.1. Technical data

1.4.1.1. WIDOS PSM 15 general data

Sheet size max. (L x W): 1500 x 20 mm

Welding material: PP, PE 80, PVDF, PE 100

Fuse protection: 16 A

Line cross-section: 1,5 mm²

Dimensions (W x L x H) appr. 810 x 2000 x 1150 mm

Weight: 305 kg

Max. pneumatic working

pressure 6 bar

Emissions By using the stated plastic materials during operation within a

temperature range of up to 260° C, no poisonous vapors are

generated.

Ambient conditions in the

welding area

- Keep the workshop clean (no dust at the welding spot) - Do not weld below 5°C - Avoid humidity, if necessary use tent - Avoid strong sunlight - Avoid strong wind

1.4.1.2. Heating element

Power: 2,5 kW

Current: 10,9 A (± 10 %)

Voltage: 230 V (± 10 %)

Frequency: 50 Hz

Surface: Anti-stick coated

Included components: - electronic temperature adjustment

- control lamp (green)

- on / off switch with control lamp (red)

1.4.2. Accessories

The following tool is included in initial delivery.

1 each Ring / flat spanner SW 13 / 17

Order numbers and individual parts, please see „spare parts lists“, when ordering please indicate serial

no. of the machine!






2. Safety rules

A basic premise for working safely and without disturbances is the knowledge of the basic safety signs and rules.

• These working instructions provide you with the most important information to safely run the machine.

• The safety information has to be respected by all persons working with the machine.

2.1. Explication of the different symbols

The working instructions contain the following signs for certain situations:

This symbol means a possible danger to a person’s life and health.

• The disrespect of this indication may have severe consequences for the health.

This symbol means a possibly dangerous situation.

• The disrespect of this indication may cause light injuries or damages of machine parts.

This symbol means a possibly dangerous situation due to hot surfaces.

• The disrespect of these indications may lead to severe burns, respectively to ignition or even fire.

This symbol means a possibly dangerous situation by moving parts of the machine

• The disrespect of these indications may cause severe crushings of parts of the body resp. damages of machine parts.

This symbol gives important indications for the proper use of the machine.

• The disrespect of this indication may lead to malfunctions and damages on the machine or on parts in the surrounding.

Under this symbol you get user hints and particularly useful information.

• It is a help for using all the functions on your machine in an optimal way and helps you to make the job easier.

T h e regu l a t i on s for t h e preven t i on o f acc i den ts a re va l i d (UVV) .


Safety rules Chapter 2


2.2. Obligations of the operator

The owner is obliged to only let persons work at the machine who

• know about basic safety and accident prevention rules and who are instructed in the handling of the machine

• the worker also must have read and understood the safety chapter of this manual and certify this by his signature.

The safety-conscious working of the staff has to be checked in regular intervals.

2.3. Obligations of the worker

Before working at the machine, all persons in charge of it oblige themselves:

• to follow the basic safety and accident protection rules.

• to have read and understood the safety chapter and the warnings in this manual and to confirm by their signature that they have understood well.

• to inform themselves about the functions of the machine before using it.

2.4. Measures of organization

• The necessary personal protection equipment is to be provided by the operator.

• All available safety equipment is to be inspected regularly.

2.5. Information on safety precautions

• The working instructions are to be permanently kept at the place of use of the machine. They are to be at the operator‘s disposal at any time and without effort.

• In addition to the manual, the common valid and the local accident protection rules and regulations for the environmental protection must be available and followed.

• All safety and danger indications on the machine have to be in a clear, readable condition.

• Every time the machine changes hands or is being hired to a third person, the working instructions are to be sent along with the machine and their importance is to be emphasized.

2.6. Instructions for the staff

• It must be clearly defined who is responsible for transport, mounting and dismounting, starting the operation, setting and tooling, operation, maintenance and inspection, repair and disassembly.

• Only skilled and trained persons are allowed to work at the machine.

• A person who is being trained may only work at the machine under supervision of an experienced person.




2.7. Dangers while handling the machine

The WIDOS PSM 15 with pneumatic clamping is constructed according to the latest technical standard and the acknowledged technical safety rules.

However, dangers for the operator or other persons standing nearby may occur. Also damages of the machine itself or of other parts are possible.

The machine has to be only used

• according to the prescriptions

• in technically safe condition

Disturbances which may affect the safety of the machine must be immediately

eliminated.

Only skilled persons are allowed to work at electric appliances.

• The electric equipment of the machine has to be regularly checked. Loose connections and damaged cables have to be immediately replaced.

• The heating element has to be protected against rain and dripping water.

• According to VDE 0100, the machine may only be applied on building sites via power distributors with FI security switch.

2.8. Special dangers

2.8.1. Danger of stumbling over pneumatic and electric wires

Make sure that nobody has to step over the cables to the heating element. Lay lines favorably in order that the danger is minimized. Do not bruise and fold lines or similar.

2.8.2. Danger of combustion at heating element resp. welding area

You can burn parts of your body and inflammable materials can also be ignited!

The heating element can be heated up to more than 250° C!

• Do not leave the heating element unsupervised.

• Do not touch the surface of the heating element.

• Take enough safety distance to inflammable materials.

• Do wear safety gloves.

• Pay attention that nobody is in the area of the heating element.

• While cleaning the heating element with cleaning agents (e.g. with PE-cleaning agent) there is the danger of igniting. Therefore pay attention that the flashpoint is smaller than the temperature of the heating element, do not put inflammable materials next to it (e.g. cigarette).




2.8.3. Danger of crushing near and between the clamping beams

You may jam or crush your fingers.

- While closing the clamping beams do not reach between beams and sheet.

- Only activate the pneumatic clamping if no body part or foreign object is within the clamping area.

- While closing the tables do not reach between beams and sheet.

2.9. Structural modifications on the machine

• No modifications, extensions or reconstructions may be made on the machine without permission of the manufacturer. In case of disrespect the warranty or liability will expire.

• Machine parts which are not in a perfect condition are to be immediately replaced.

• Only use original WIDOS spare and wear parts.

• In case of purchase orders please always indicate the machine number!

2.10. Cleaning the machine

The materials you use for cleaning the machine have to be properly treated and have to be appropriately disposed, especially:

• when cleaning with solvents

• when lubricating with oil and grease.

2.11. Warranty and liability

Our „General Sales and Delivery Conditions“ are principally valid.

They are at the owner's disposal at the latest when signing the contract.

Warranty and liability demands referring to damages of persons or objects are suspended if they are caused by one or several of the following reasons:

• not using the machine according to the prescriptions

• improper transport, building-up, starting and operating the machine and maintenance

• ignoring the information given in this manual

• structural changes at the machine without permission

• unsatisfactory checking of machine parts which are worn out

• repairs performed in an inexpert way

• catastrophes by external influence and Acts of God.






3. Functional description

Al l i n t e rn a t i on a l an d n a t i on a l process gu i de l i n es a re to be bas i ca l l y

f o l l ow ed!

By using the clamping beams the plastic sheets are clamped. Afterwards the position of the sheets are checked and if necessary changed.

Now the heating element is swivelled in and the sheets are pressed on the heating element at a

defined pressure. This process is called "adjusting".

The applied power can be seen on the range display you find on the machine.

Having reached the mandatory bead height the pressure is reduced, the heating time begins. This time is used to reach the welding temperature at the sheet ends. After the ending of the heating-up, the tables drive apart, the heating element quickly slews out

of the machine and the tables drive together again, we call this change-over time. The sheets are joined at the needed welding pressure and cool down under pressure

(cooling time).

The welding joint can be clamped out and the welding process is completed. Image of a heating element butt welding:

Heating element heats the sheets up to welding temperature

Completed weld joint with bead on top and below






4. Operating and indicating elements

(machine with foot valves)

( machine with hand lever valves)

No. Denomination Function

1 Clamping beam, left side - to clamp sheet

2 Basis plate, left side - to support sheet

3 Hand lever for left clamping beam - to swivel left clamping beam up and down

4 Scale - indication of applied welding force - max. indication: 325 kp.

5 Service unit - to switch compressed air supply on/off - to regulate compressed air onto working pressure

6 Heating element lever - Heating element is swivelled up and downwards

7 Foot valve on the left (optional) - to clamp / release clamping beam left side

8 Heating element - to heat up the sheets

9 Clamping beam, right side - to clamp sheet

10 Basis plate, right side - to support sheet

11 Hand lever for right clamping beam - to swivel left clamping beam up and down

12 Hand wheel - to open / shut mobile slide - to apply adjusting and joining force

13 Foot valve on the right (optional) - to clamp / release clamping beam right side

1

2

3

4

5

6

7

8

9

10

11

12

13

14 15


Operating and indicating elements Chapter 4



14 Hand lever valve on the right (optional) - to clamp / release clamping beam right side

15 Hand lever valve on the left (optional) - to clamp / release clamping beam left side

4.1. Components at the heating element

(View of heating element from the rear, only with basic frame)


12 On/off-switch with red lamp

- as soon as the heating element is activated, it is heated up. - lamp is red if connected to the mains

13 Display + rotary regulator

- temperature adjustment for the heating element

14 Control lamp, green We distinguish between 3 conditions:

• ON: signal for the state that the heating element does not heat up or cool down at the moment.

• Blinking: The temperature of the heating element is maintained. This is realized by the pulse-interval relation.

• Off: signal for the state that the heating element is heated up at the moment. The nominal temperature is not yet reached.

15 Connection cable - cable for the connection with local power supply 230 V / 50 Hz, covering 16 A

The heating element shown in welding position is descended below by slewing the lever (5) in direction of the arrow.

(5)

16

17

18

19




4.2. How to clamp the sheet

Each sheet is inserted between the clamping beams and the basic plate and afterwards clamped. The following picture shows the left clamping beam (in the front) in opened and the right one (at the rear) in closed position.

In order to clamp release the cylinder by the foot valve or by the optional hand lever valve. Swivel out the connecting rod to the front. Lift the clamping beam at the front handle and push it to the rear until the beam props in the mouth (image below). Place the plastic sheet onto the basic sheet. Shortly lift the clamping beam, pull it out of the supporting mouth and place it onto the plastic sheet. Swivel the connecting rod into the mouth at the clamping beam and clamp the plastic sheet by the foot valve or by the optional hand lever valve. (Image rear clamping beam)

(Image showing clamping beam supported with manual clamping)

Cylinder released and connecting rod swivelled out

Left clamping beam open

Basis plate

Right clamping beam shut

Clamping beam shut

Clamping beam props in the mouth




There is acute danger of jamming and crushing!

• Only activate the foot valve (optional hand lever valves) to clamp if no body part or strange object is within the clamping area.

4.3. Service unit

Activate valve by turning.

The service unit (LFR-1/8-D-MINI-KC) regulates the fed compressed air onto the adjusted working pressure and compensates pressure fluctuations. It clears the compressed air from dirt particles and condensation water. It is not intended for the use of other media (liquids or gases).

In order to adjust the regulator:

• slowly ventilate device.

• pull the pressure regulator button for the unlocking upwards (away from housing).

• Turn the pressure regulator button until the desired pressure is shown on the pressure gauge. The input pressure must be at least 1 bar larger than the output pressure.

• Press the pressure regulator button downwards (towards the housing). Thereby, it is secured against unintentional twisting.

Activating valve

Pressure regulator button with pressure gauge

Connection for compressed air hose Manual outlet for condensation water




4.4. How to clamp sheets for angle welding

You may weld an angle out of two plastic sheets on the WIDOS PSM 15.

The horizontal sheet of 10 up to 20 mm is clamped onto the left side (chapter: 4.2).

The vertical sheet, from 5 mm thickness, is clamped onto the right side.

First clamp the right beam (without sheet) tightly onto the right attachment.

Put the vertical sheet onto the interior of the right clamping beam onto the ledge and fix sheet e.g. with screw clamps.

Additionally fix the heating element in height by a spacer.

The machine disposes of (optional) spacers for a sheet thickness for the horizontal sheet of 10 / 15 / 20 mm.

Please always align spacer and sheet thickness in order that the vertical sheet is only heated in the welding area.

Remove spacer after heating otherwise you will not be able to turn the heating element downwards.

ledge for horizontal sheet

horizontal sheet

vertical sheet

spacer

screw clamp

Put spacer here into the lifted heating element.






5. Starting and operating

The instructions of this chapter are supposed to guide you in the operation of the machine and lead you during the appropriate starting of the machine. This includes:

- the safe operation of the machine;

- using all the possible options of the machine;

- economic operation of the machine.

5.1. Starting

• Remove the packaging.

• Connect the heating element to the local mains supply (230 V / 50 Hz / 16 A).

• Connect one pneumatic hose to the local compressed air supply (6 – 8 bar) and to the connector of the service unit (chapter: 4.3)

The machine only has to be introduced and used by skilled persons. For their qualification they can pass an exam of plastic welding according to DVS and DVGW.

• In dangerous situations for man and machine you have to immediately disconnect the machine from the mains plug.

• Having finished the welding work and during intervals you have to turn off the machine. Furthermore you have to control that no unauthorized person can use the machine

• Protect machine against humidity!

• The use on building sites is only permitted when respecting VDE 0100 and using current distribution with FI-safety-switch.

Carefully install electric cables (danger of stumbling)!

• Pay attention to environmental conditions: − The welding process may not take place in case of direct insulation.

• If local temperature is under 5° C the following measures have to be taken: − if necessary heat up sheet ends.

• Take measures against rain, wind and dust.


Starting and operating Chapter 5


5.2. Welding process

Bas i ca l l y, t h e respec t i ve l y va l i d w e l d i n g gu i de l i n es h ave to be

respec ted ( ISO / CEN / DVS . . . ) .

• For the protection of being burnt wear safety gloves!

• You have to use a stop watch for taking the actual time of heating up and cooling down.

• You have to use a table where you can find the mandatory parameters to be used (time and force) for the dimensions of the sheets to be welded.

• The surface of the heating element has to be clean, especially free of oil, and has to be cleaned before every welding process resp. if it is dirty with non-fibering paper or cleaning agent (e.g. PE - cleaner).

The ant-stick coating of the heating element has to be intact.

Upon cleaning the hot heating element with cleaning agents there is the danger of inflammation, therefore make sure that the flash point is above the current heating element temperature, do not bring any sources of fire (e.g. cigarettes) nearby.

• Swivel the heating element to the lower position, turn it on (chapter 0 No. 16) and adjust the needed welding temperature at the adjusting screw (17) at the handle.

- When the green control lamp is blinking (18), the desired temperature is reached and stays stable with the help of a pulse-interval relation.

• The sheets have to be clean and free of oil in the welding area.

• Put the sheets under the clamping beams, adjust the sheets to each other and clamp the sheets with the optional foot valve or the hand lever valve (chapter 4.2).

• Close machine by the hand wheel (chapter: 4, No. 12).

• Check sheet displacement and crack at the ends of the nudging sheets. According to DVS 2207 the displacement of the tolerated crack may not be larger than 0,5 mm. - The displacement compensation is realized by opening the clamping nuts and displacing of the sheets. Afterwards refasten the clamping nuts.

- Take the adjusting force for the sheet dimensions to be welded out of the table.

• Heating up time, max. change-over time, cooling-down time and height of bead for the sheet dimensions to be welded have to be taken out of the table.

• Drive the machine a little bit open.

• Slew in the cleaned heating element when it has reached the desired temperature. If necessary wait until the green control lamp smoothly blinks.

• Drive the machine with identified adjusting force and hitchless together. The reached force can be seen on the force range (4) of the slide of the left side.

Having reached the mandatory surrounding bead height reduce the force (heating up force = appr. 10 % of adjusting force).

• Now the heating up time begins. Press the stopwatch and compare the actual time with the desired time of the table.

• Having finished the heating up time drive the slide a little bit open, slew out the heating element as fast as possible and drive the slides hitchless together. The maximum time for this process is given by the value for the change-over time indicated in the table.


Starting and operating Chapter 5


• After the erection of the welding force press the stopwatch.

During the cooling down adjust the force if necessary once again (the cooling down force is the same as the adjusting force).

• After the cooling down time has elapsed, remove the force.

• release the clamping beams with the optional foot valves or hand lever valves and swivel it open.

• Take out the welded piece.

• Then open the machine.






6. Welding tables

Kunststo

ffschweißtechnik

Welding Table C

hapte

r 6

20

2

31

37

43

49

55

61

67

73

79

85

91

97

103

109

115

121

19

2

29

35

40

46

52

58

63

69

75

80

86

92

97

103

109

115

18

2

28

33

38

44

49

55

60

65

71

76

82

87

92

98

103

109

17

2

26

31

36

41

46

52

57

62

67

72

77

82

87

92

97

103

16

2

25

29

34

39

44

49

53

58

63

68

73

77

82

87

92

97

15

2

23

28

32

37

41

46

50

55

59

64

68

73

77

82

86

91

14

2

22

26

30

34

38

43

47

51

55

59

64

68

72

76

80

85

13

2

20

24

28

32

36

40

43

47

51

55

59

63

67

71

75

79

12

1,5

19

22

26

29

33

37

40

44

47

51

55

58

62

65

69

73

11

1,5

17

20

24

27

30

34

37

40

43

47

50

53

57

60

63

67

10

1,5

16

19

22

25

28

31

34

37

40

43

46

49

52

55

58

61

9

1,5

14

17

19

22

25

28

30

33

36

38

41

44

46

49

52

55

8

1,5

13

15

17

20

22

25

27

29

32

34

37

39

41

44

46

49

7

1,5

11

13

15

17

19

22

24

26

28

30

32

34

36

38

40

43

6

1

10

11

13

15

17

19

20

22

24

26

28

29

31

33

35

37

5

1

8

10

11

13

14

16

17

19

20

22

23

25

26

28

29

31

4

1

7

8

9

10

11

13

14

15

16

17

19

20

21

22

23

25

3

0,5

5

6

7

8

9

10

10

11

12

13

14

15

16

17

18

19

2

0,5

4

4

5

5

6

7

7

8

8

9

10

10

11

11

12

13

1

0,5

2

2

3

3

3

4

4

4

4

5

5

5

6

6

6

7

PE 80

PE 100

Tickness

Bead height

Lenght

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

400

J o i n i n g f o r c e [kp]

For smaller wall thickness higher temperatures should be relized.

The standard value for the heating element temperature is 220° C.

The change-over and pressure building up time should be realized with PE 100 as fast as possible!

For the given adjusting and welding force the movement force of the welding slide has to be added! 1 kp = 10 N

Table for PE

Heating up time = 10 x wall thickness [sec]

Cooling down time under joining force = 1,333 * wall thickness [min]

The standard value for the heating element temperature is between 200° C - 220° C.

03.03.2009

Working Instructions WIDOS PSM 15

page 22/ 1 of 33

Kunststo

ffschweißtechnik

Welding Table C

hapte

r 6

20

2

19

2

18

2

17

2

16

2

15

2

14

2

13

2

12

1,5

11

1,5

10

1,5

9

1,5

8

1,5

7

1,5

6

1

5

1

4

1

3

0,5

2

0,5

1

0,5

PE 80

PE 100

Tickness

Bead height

Lenght J o i n i n g f o r c e [kp]





Table for PE




127

133

139

145

151

157

163

169

175

181

187

193

199

205

211

217

120

126

132

137

143

149

154

160

166

172

177

183

189

194

200

206

114

119

125

130

136

141

146

152

157

163

168

173

179

184

190

195

108

113

118

123

128

133

138

143

148

154

159

164

169

174

179

184

101

106

111

116

121

125

130

135

140

145

149

154

159

164

169

173

95

100

104

109

113

118

122

127

131

136

140

145

149

154

158

163

89

93

97

101

106

110

114

118

122

127

131

135

139

143

148

152

82

86

90

94

98

102

106

110

114

118

121

125

129

133

137

141

76

80

83

87

91

94

98

101

105

109

112

116

119

123

127

130

70

73

76

80

83

86

90

93

96

100

103

106

109

113

116

119

64

67

70

73

76

79

82

85

88

91

94

97

100

103

106

109

57

60

63

65

68

71

73

76

79

82

84

87

90

92

95

98

51

53

56

58

61

63

65

68

70

73

75

77

80

82

85

87

45

47

49

51

53

55

57

59

61

64

66

68

70

72

74

76

38

40

42

44

46

47

49

51

53

55

56

58

60

62

64

65

32

34

35

37

38

40

41

43

44

46

47

49

50

52

53

55

26

27

28

29

31

32

33

34

35

37

38

39

40

41

43

44

19

20

21

22

23

24

25

26

27

28

28

29

30

31

32

33

13

14

14

15

16

16

17

17

18

19

19

20

20

21

22

22

7

7

7

8

8

8

9

9

9

10

10

10

10

11

11

11

420

440

460

480

500

520

540

560

580

600

620

640

660

680

700

720

03.03.2009


page 22/ 2 of 33

Kunststo

ffschweißtechnik

Welding Table C

hapte

r 6

20

2

19

2

18

2

17

2

16

2

15

2

14

2

13

2

12

1,5

11

1,5

10

1,5

9

1,5

8

1,5

7

1,5

6

1

5

1

4

1

3

0,5

2

0,5

1

0,5

PE 80

PE 100

Tickness

Bead height






Table for PE




223

229

235

241

247

253

259

265

271

277

283

289

295

301

307

313

211

217

223

229

234

240

246

251

257

263

268

274

280

286

291

297

200

206

211

217

222

227

233

238

244

249

254

260

265

271

276

281

189

194

199

205

210

215

220

225

230

235

240

245

250

256

261

266

178

183

188

193

197

202

207

212

217

221

226

231

236

241

245

250

167

172

176

181

185

190

194

199

203

208

212

217

221

226

230

235

156

160

164

169

173

177

181

185

190

194

198

202

206

211

215

219

145

149

153

157

160

164

168

172

176

180

184

188

192

196

199

203

134

137

141

145

148

152

155

159

163

166

170

173

177

181

184

188

123

126

129

133

136

139

142

146

149

152

156

159

162

166

169

172

112

115

118

121

124

127

130

133

136

139

142

145

148

151

154

157

100

103

106

109

111

114

117

119

122

125

127

130

133

136

138

141

89

92

94

97

99

101

104

106

109

111

113

116

118

121

123

125

78

80

82

85

87

89

91

93

95

97

99

101

103

106

108

110

67

69

71

73

74

76

78

80

82

83

85

87

89

91

92

94

56

58

59

61

62

64

65

67

68

70

71

73

74

76

77

79

45

46

47

49

50

51

52

53

55

56

57

58

59

61

62

63

34

35

36

37

37

38

39

40

41

42

43

44

45

46

46

47

23

23

24

25

25

26

26

27

28

28

29

29

30

31

31

32

12

12

12

13

13

13

13

14

14

14

15

15

15

16

16

16

740

760

780

800

820

840

860

880

900

920

940

960

980

1000

1020

1040

03.03.2009


page 22/ 3 of 33

Kunststo

ffschweißtechnik

Welding Table C

hapte

r 6

20

2

19

2

18

2

17

2

16

2

15

2

14

2

13

2

12

1,5

11

1,5

10

1,5

9

1,5

8

1,5

7

1,5

6

1

5

1

4

1

3

0,5

2

0,5

1

0,5

PE 80

PE 100

Tickness

Bead height






Table for PE




319

325

331

337

343

349

355

361

367

373

379

385

391

397

403

409

303

308

314

320

325

331

337

343

348

354

360

365

371

377

382

388

287

292

298

303

308

314

319

325

330

335

341

346

352

357

362

368

271

276

281

286

291

296

301

307

312

317

322

327

332

337

342

347

255

260

265

269

274

279

284

289

293

298

303

308

313

317

322

327

239

244

248

253

257

262

266

271

275

280

284

289

293

298

302

307

223

227

232

236

240

244

248

253

257

261

265

269

274

278

282

286

207

211

215

219

223

227

231

235

238

242

246

250

254

258

262

266

191

195

199

202

206

209

213

217

220

224

227

231

235

238

242

245

175

179

182

185

189

192

195

199

202

205

208

212

215

218

222

225

160

163

166

169

172

175

178

181

184

187

190

193

196

199

202

205

144

146

149

152

154

157

160

163

165

168

171

173

176

179

181

184

128

130

133

135

137

140

142

145

147

149

152

154

157

159

161

164

112

114

116

118

120

122

124

127

129

131

133

135

137

139

141

143

96

98

100

101

103

105

107

109

110

112

114

116

118

119

121

123

80

82

83

85

86

88

89

91

92

94

95

97

98

100

101

103

64

65

67

68

69

70

71

73

74

75

76

77

79

80

81

82

48

49

50

51

52

53

54

55

55

56

57

58

59

60

61

62

32

33

34

34

35

35

36

37

37

38

38

39

40

40

41

41

16

17

17

17

18

18

18

19

19

19

19

20

20

20

21

21

1060

1080

1100

1120

1140

1160

1180

1200

1220

1240

1260

1280

1300

1320

1340

1360

03.03.2009


page 22/ 4 of 33

Kunststo

ffschweißtechnik

Welding Table C

hapte

r 6

20

2

19

2

18

2

17

2

16

2

15

2

14

2

13

2

12

1,5

11

1,5

10

1,5

9

1,5

8

1,5

7

1,5

6

1

5

1

4

1

3

0,5

2

0,5

1

0,5

PE 80

PE 100

Tickness

Bead height






Table for PE




415

421

427

433

439

445

451

394

400

405

411

417

422

428

373

379

384

389

395

400

406

352

358

363

368

373

378

383

332

337

341

346

351

356

361

311

316

320

325

329

334

338

290

295

299

303

307

311

316

270

274

277

281

285

289

293

249

253

256

260

263

267

271

228

232

235

238

241

245

248

208

211

214

217

220

223

226

187

190

192

195

198

200

203

166

169

171

173

176

178

181

145

148

150

152

154

156

158

125

127

128

130

132

134

136

104

106

107

109

110

112

113

83

85

86

87

88

89

91

63

64

64

65

66

67

68

42

43

43

44

44

45

46

21

22

22

22

22

23

23

1380

1400

1420

1440

1460

1480

1500

03.03.2009


page 22/ 5 of 33

Kunststo

ffschweißtechnik

Welding Tables C

hapte

r 6

20

1,5

21

25

29

33

37

41

45

49

53

57

61

65

69

73

77

81

85

89

19

1

20

23

27

31

35

39

42

46

50

54

58

61

65

69

73

77

80

84

18

1

19

22

26

29

33

37

40

44

47

51

55

58

62

65

69

73

76

80

17

1

18

21

24

28

31

35

38

41

45

48

52

55

58

62

65

69

72

75

16

1

17

20

23

26

29

33

36

39

42

45

49

52

55

58

61

65

68

71

15

1

16

19

22

25

28

31

34

37

40

43

46

49

52

55

58

61

64

67

14

1

15

17

20

23

26

29

31

34

37

40

43

45

48

51

54

57

59

62

13

1

14

16

19

21

24

27

29

32

34

37

40

42

45

47

50

53

55

58

12

1

13

15

17

20

22

25

27

29

32

34

37

39

41

44

46

49

51

53

11

1

12

14

16

18

20

23

25

27

29

31

34

36

38

40

42

45

47

49

10

1

11

13

15

17

19

21

23

25

27

29

31

33

35

37

39

41

43

45

9

1

10

11

13

15

17

19

20

22

24

26

28

29

31

33

35

37

38

40

9

1

10

11

13

15

17

19

20

22

24

26

28

29

31

33

35

37

38

40

8

1

9

10

12

13

15

17

18

20

21

23

25

26

28

29

31

33

34

36

7

0,5

8

9

10

12

13

15

16

17

19

20

22

23

24

26

27

29

30

31

6

0,5

7

8

9

10

11

13

14

15

16

17

19

20

21

22

23

25

26

27

5

0,5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

4

0,5

5

5

6

7

8

9

9

10

11

12

13

13

14

15

16

17

17

18

3

0,5

4

4

5

5

6

7

7

8

8

9

10

10

11

11

12

13

13

14

2

0,5

3

3

3

4

4

5

5

5

6

6

7

7

7

8

8

9

9

9

Thickness

Bead hight

Lenght

100

120

140

160

180

200

220

240

260

280

300

320

340

360

380

400

420

440

J o i n i n g f o r c e [kp]


Table for PP

Heating up time = 15 x wall thickness [sec], for 2 - 4 mm wall thickness; and 16 x wall thickness [sec], for 5 - 10 mm wall thickness

Cooling down time under joining force = 2,0 x wall thickness [min], for 2 - 4 mm; and 1,75 x wall thickness [min] for >4 - 10 mm wall thi

The standard value for heating element temperature is 210° C ± 10 °C, for smaller wall thickness higher temperatures have to be realized.

03.03.2009


Page 23 / 1 of 33

Kunststo

ffschweißtechnik

Welding Tables C

hapte

r 6

20

1,5

19

1

18

1

17

1

16

1

15

1

14

1

13

1

12

1

11

1

10

1

9

1

9

1

8

1

7

0,5

6

0,5

5

0,5

4

0,5

3

0,5

2

0,5

Thickness

Bead hight



Table for PP




93

97

101

105

109

113

117

121

125

129

133

137

141

145

149

153

157

161

88

92

96

99

103

107

111

115

118

122

126

130

134

137

141

145

149

153

83

87

91

94

98

101

105

109

112

116

119

123

127

130

134

137

141

145

79

82

86

89

92

96

99

103

106

109

113

116

120

123

126

130

133

137

74

77

81

84

87

90

93

97

100

103

106

109

113

116

119

122

125

129

70

73

76

79

82

85

88

91

94

97

100

103

106

109

112

115

118

121

65

68

71

73

76

79

82

85

87

90

93

96

99

101

104

107

110

113

60

63

66

68

71

73

76

79

81

84

86

89

92

94

97

99

102

105

56

58

61

63

65

68

70

73

75

77

80

82

85

87

89

92

94

97

51

53

56

58

60

62

64

67

69

71

73

75

78

80

82

84

86

89

47

49

51

53

55

57

59

61

63

65

67

69

71

73

75

77

79

81

42

44

46

47

49

51

53

55

56

58

60

62

64

65

67

69

71

73

42

44

46

47

49

51

53

55

56

58

60

62

64

65

67

69

71

73

37

39

41

42

44

45

47

49

50

52

53

55

57

58

60

61

63

65

33

34

36

37

38

40

41

43

44

45

47

48

50

51

52

54

55

57

28

29

31

32

33

34

35

37

38

39

40

41

43

44

45

46

47

49

24

25

26

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

19

20

21

21

22

23

24

25

25

26

27

28

29

29

30

31

32

33

14

15

16

16

17

17

18

19

19

20

20

21

22

22

23

23

24

25

10

10

11

11

11

12

12

13

13

13

14

14

15

15

15

16

16

17

460

480

500

520

540

560

580

600

620

640

660

680

700

720

740

760

780

800

03.03.2009


Page 23 / 2 of 33

Kunststo

ffschweißtechnik

Welding Tables C

hapte

r 6

20

1,5

19

1

18

1

17

1

16

1

15

1

14

1

13

1

12

1

11

1

10

1

9

1

9

1

8

1

7

0,5

6

0,5

5

0,5

4

0,5

3

0,5

2

0,5

Thickness

Bead hight



Table for PP




165

169

173

177

181

185

189

193

197

201

205

209

213

217

221

225

229

233

156

160

164

168

172

175

179

183

187

191

194

198

202

206

210

213

217

221

148

152

155

159

163

166

170

173

177

181

184

188

191

195

199

202

206

209

140

143

147

150

154

157

160

164

167

171

174

177

181

184

188

191

194

198

132

135

138

141

145

148

151

154

157

161

164

167

170

173

177

180

183

186

124

127

130

133

136

139

142

145

148

151

154

157

160

163

166

169

172

175

115

118

121

124

127

129

132

135

138

141

143

146

149

152

155

157

160

163

107

110

112

115

118

120

123

125

128

131

133

136

138

141

144

146

149

151

99

101

104

106

109

111

113

116

118

121

123

125

128

130

133

135

137

140

91

93

95

97

100

102

104

106

108

111

113

115

117

119

122

124

126

128

83

85

87

89

91

93

95

97

99

101

103

105

107

109

111

113

115

117

74

76

78

80

82

83

85

87

89

91

92

94

96

98

100

101

103

105

74

76

78

80

82

83

85

87

89

91

92

94

96

98

100

101

103

105

66

68

69

71

73

74

76

77

79

81

82

84

85

87

89

90

92

93

58

59

61

62

64

65

66

68

69

71

72

73

75

76

78

79

80

82

50

51

52

53

55

56

57

58

59

61

62

63

64

65

67

68

69

70

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

59

33

34

35

36

37

37

38

39

40

41

41

42

43

44

45

45

46

47

25

26

26

27

28

28

29

29

30

31

31

32

32

33

34

34

35

35

17

17

18

18

19

19

19

20

20

21

21

21

22

22

23

23

23

24

820

840

860

880

900

920

940

960

980

1000

1020

1040

1060

1080

1100

1120

1140

1160

03.03.2009


Page 23 / 3 of 33

Kunststo

ffschweißtechnik

Welding Tables C

hapte

r 6

20

1,5

19

1

18

1

17

1

16

1

15

1

14

1

13

1

12

1

11

1

10

1

9

1

9

1

8

1

7

0,5

6

0,5

5

0,5

4

0,5

3

0,5

2

0,5

Thickness

Bead hight



Table for PP




237

241

245

249

253

257

261

265

269

273

277

281

285

289

293

297

301

225

229

232

236

240

244

248

251

255

259

263

267

270

274

278

282

286

213

217

220

224

227

231

235

238

242

245

249

253

256

260

263

267

271

201

205

208

211

215

218

222

225

228

232

235

239

242

245

249

252

256

189

193

196

199

202

205

209

212

215

218

221

225

228

231

234

237

241

178

181

184

187

190

193

196

199

202

205

208

211

214

217

220

223

226

166

169

171

174

177

180

183

185

188

191

194

197

199

202

205

208

211

154

157

159

162

164

167

170

172

175

177

180

183

185

188

190

193

196

142

145

147

149

152

154

157

159

161

164

166

169

171

173

176

178

181

130

133

135

137

139

141

144

146

148

150

152

155

157

159

161

163

166

119

121

123

125

127

129

131

133

135

137

139

141

143

145

147

149

151

107

109

110

112

114

116

118

119

121

123

125

127

128

130

132

134

136

107

109

110

112

114

116

118

119

121

123

125

127

128

130

132

134

136

95

97

98

100

101

103

105

106

108

109

111

113

114

116

117

119

121

83

85

86

87

89

90

92

93

94

96

97

99

100

101

103

104

106

71

73

74

75

76

77

79

80

81

82

83

85

86

87

88

89

91

60

61

62

63

64

65

66

67

68

69

70

71

72

73

74

75

76

48

49

49

50

51

52

53

53

54

55

56

57

57

58

59

60

61

36

37

37

38

38

39

40

40

41

41

42

43

43

44

44

45

46

24

25

25

25

26

26

27

27

27

28

28

29

29

29

30

30

31

1180

1200

1220

1240

1260

1280

1300

1320

1340

1360

1380

1400

1420

1440

1460

1480

1500

03.03.2009


Page 23 / 4 of 33






7. Maintenance / Storage / Transport

7.1. In general

• Damaged parts have to be immediately replaced, in particular be careful with electric parts, dirt and humidity are very good conductors.

• In case of repair do only use original WIDOS – spare parts.

• Control resp. refasten all screwed connections if loose every 3 months.

All maintenance and repair work must be carried out with the machine being switched off. Thereby, the machine has to be protected against unintentional activation.

Prescribed maintenance and repair works are to be carried out in due time. DVS recommends repair works after one year.

Machines which are loaded above the average, the checking cycle should be shortened. The works have to be executed by company WIDOS GmbH or by one of its authorized representatives.

7.2. Clamping elements

In order to warrant a long lifetime, threaded spindles and joint pieces for clamping the sheets should be regularly cleaned and greased.

7.3. Cleaning the machine

The materials you use for cleaning the machine have to be properly treated and have to be appropriately disposed, especially:

• when cleaning with solvents

• when lubricating with oil and grease.

7.4. Service unit

Upon reaching a condensation level of appr. 10 mm below the filter element: Open the outlet screw counterclockwise (seen from below). Thereby, the condensate is released.

In case of minor flow despite unchanged pressure settings: Exchange the filter cartridge:

• Ventilate equipment and device.

• Turn filter jacket counterclockwise.

• Only seize the new filter cartridge by its lower end.

• Mount individual parts in reverse order.

• Restarting see „adjusting“ (chapter: 4.3)


Maintenance / Storage / Transport Chapter 7


7.5. Transport

• The machine has to be carefully handled.

• Protect against shocks and hits.

• Close the clamping beams during the transport.

7.6. Disposal

The machine and wear parts have to be disposed of at the end of their service life according to the common Waste Management Laws in a proper and environmentally sound manner.






8. Electric and pneumatic diagrams


Electric and pneumatic diagrams Chapter 8







9. Spare parts list

9.1. Basic machine with motion

1

2 - 8

9

10 - 12

14 - 16

17

18 - 23

24 - 26

33

30 - 32

27 – 29

45 - 47

48 - 50

41

56 - 59

36 - 40

34

35

42 - 44

60

13

51 - 55


Spare parts list Chapter 9


(Image: basic machine from below, without base frame)

(Machine with hand lever valves, optional)

61 - 64 65 - 67

76 - 77

78

79 - 81

74 - 75

73

92 - 95 96 97

69 - 72 66 - 68

99 - 99

82 - 83

84 - 85

100 - 101

86 - 87

88 - 91

102

103



Basic machine with frame WIDOS PSM 15

Pos. Denomination Piece Order no.

1 Clamping beam, left 1 82176721

2 Basis plate left 1 82176712

3 Heat-absorbing sheet 2 8217656

4 Bushing for heat-absorbing sheet 8 8217607

5 Rosette 8 ROSM6

6 Flat-head screw M 6 x 25 DIN 7991 8 7991f025

7 Washer M 6 DIN 9021 8 9021F

8 Hexagon nut M 6 DIN 934 8 934F

9 Grip with stud bolt 2 H0906

10 Cross for cylinder 2 8217674

11 Connecting rod for cylinder 2 8217677

12 Straight pin 5M6x20 DIN 7 2 0007E020

13 Pressure range 1 3801302

14 Holding plate 2 8217675

15 Flat-head screw M 8 x 80 DIN 7991 8 7991H080

16 Spacer sleeve for cylinder 8 8217673

17 Compact cylinder ADVU-50-50-P-A 4 on request

18 Service unit LFR-1/8-D-MINI-KC 1 on request

19 Fastener for service unit 1 8211603

20 Flat-head screw M 5 x 10 DIN 7991 2 7991E010

21 Pan head screw M 4 x 12 DIN 912 4 0912D012

22 Washer M 4 DIN 125 4 0125D

23 Hexagon nut M 4 DIN 934 2 0934D

24 Plastic hose PUN-6x1BL; * long 6 PSCH06BL*

25 Plastic hose PUN-6x1SW; * long 6 PSCH06SW*

26 Plastic hose PUN-8x1,25BL; * long 2 PSCH08BL*

27 Sub frame 1 8211601

28 Pan-head screw M 8 x 65 DIN 912 4 0912H065

29 Washer M 8 DIN 125 4 0125H

30 Bottom plate 1 8211605


32 Rosette 6 ROSM5

33 Foot valve 2 on request

34 Clamping beam, right 1 82176721

35 Basis plate right 1 82176711

36 Bolt for handwheel 1 8211759

37 Handwheel DIN 950-GG-160-B15-D 1 BH160

38 Holder for crank extension 1 9211604

39 Hexagon-head screw M 6 x 18 DIN 933 2 0933F018

40 Washer M 6 DIN 9021 2 9021F

41 Handwheel DIN 950-GG-160-B15-D 1 BH160

42 Tread bolt for cylinder 2 8217676

43 Protector cap 2 82176761

03.03.2009 Working instructions WIDOS PSM 15 with pneumatic clamping Page 30 / 1 of 33





44 Flat-head screw 2 7991E012

45 Covering behind 1 8211607


47 Rosette 10 ROSM5

48 Covering lateral 2 8211606


50 Rosette 14 ROSM5

51 Hexagon-head screw M 8 x 16 DIN 933 4 0933F016

52 Washer M 8 DIN 9021 4 0921F

53 Hexagon-head screw M 10 x 16 DIN 933 2 0933J025

54 Washer M 10 DIN 9021 2 9021J

55 Nut for T-slots M 10 DIN 508 2 0508J

56 Sheet for sub frame 1 8211602


58 Rosette 2 ROSM5

59 Edge protection, 800 mm long 1 on request

60 Screw cap 80x40x5 4 J0204

61 Beam, at the back 1 3861912

62 NSK-guide rail 500 mm 1 L20500

63 Pan-head screw M 5x16 DIN 912 15 0912E016

64 Cap 15 L20501

65 Support, movable 1 380103

66 NSK-guide carriage 4 L20CLZ


68 Support, fix 1 380104

69 Threaded spindle 1 380113

70 Hexagon nut M 12 DIN 934 1 0934L

71 Washer M 12 DIN 125 4 0125L

72 Stop nut 2 380114

73 Bevel gear with threaded bolt 1 3801612

74 Washer for threaded rod 1 3801681


76 Bevel gear, big 1 3801692

77 Grub screw M 8 x 12 DIN 916 1 0916H012

78 Nut for gearwheel shafting collar 1 380109

79 Shafting for crank 1 3801682

80 Parallel pin 6 m6 x 30 DIN 7 1 0007F030

81 Collar for gearwheel shafting 1 380117

82 Guiding for shafting 1 380165


84 Shafting for spring 2 380166

85 Pressure spring 2 FE033

86 Plate for spring support 1 3801641







88 Beam, at the front 1 380101

89 NSK-guide rail 500 mm 1 L20500


91 Cap 15 L20501

92 Bearing for threaded bolt 1 380163

93 Ball-bearing 6005 ZZ 2 L6005Z

94 Sleeve intermediate bearing 1 380162


96 Nut for bevel gear bolt 1 3801611

97 Threaded rod TR 16x4 1 380168

98 Coupler plate 1 3801642


100 Pointer angle 1 380167

101 Pan-head screw M 4 x 10 DIN 912 2 0912D010

102 Holding plate for hand lever valve 2 82176751

103 Hand lever valve H-5-1/4-B 2 on request

-- Data plate 1 on request





9.2. Heating element

1

2 - 4 14

5 - 7

10 18

11 - 13

15 - 17

21 / 22

20

19

24 - 26

27

28 / 29

30

33

31 / 32

39 / 40

36 - 38 23

8 / 9

34 / 35



Heating Element WIDOS PSM 15


1 Heating element for PSM 15 1 8215640

Heating plate in exchange 1 on request

Heating cartridge Ø 16 x 1135mm, 2kW, 230V 1 on request

2 Tapped bushing 2 023549

3 Insulator 2 8215604

4 Pan-head screw M 8x60 DIN 912 2 0912H060

5 Connecting rod 3 8215605


7 Insert nut 4 8215607

8 Angle 1 8215609

9 Pan-head screw M 5 x 8 DIN 912 2 0912E008

10 Lever 1 8215606

11 Handle with insert nut 1 H0906

12 Hexagon nut M 8 DIN 934 1 0934H

13 Washer M 8 DIN 934 1 0125H

14 Heating element holder 1 8215643

15 Linear guide carriage 2 L20CLZ

16 Distance bush 4 8215608

17 Pan-head screw M 5 x 30 DIN 912 4 0912E030

18 Support for heating element 1 8215642

19 Switch on/off, red 1 H0903

21 Handle case 1 H09077

20 Antilink grommet 1 EKT08

22 Pan-head screw M 4 x 70 DIN 912 3 0912D070

23 Connecting cable 1 EK3220

24 Turning knob with slot 1 H09075

25 Scale 180 - 280° (d 33) 1 H09074

26 Electric control GZ4, 230 V 2 H0918220

27 Control lamp, green 1 H2105

28 Triac with heat sink 1 H09081

29 Pan-head screw M 4x70 DIN 912 3 0912D070

30 Insulating washer 1 023584

31 Spring lock washer M 6 DIN 127 2 0127F

32 Pan-head screw M 6 x 70 DIN 912 2 0912F070

33 Joining piece 1 023582

34 Sensor PT 1000 1 H09082

35 Holder for sensor 1 on request

36 Tie plate 1 82156121

37 Spring lock washer M 6 DIN 127 2 0127F

38 Pan-head screw M 6 x 18 DIN 6912 2 6912F018

39 Insulating piece 2 092503

40 Insulating piece 1 821515

03.03.2009 Working instructions WIDOS PSM 15 with pneumatic clamping Page 32 of 33






10. Declaration of conformity

in the sense of the EC-guideline 98 / 37 EC, version 98 / 79 EC

Company

WIDOS GmbH

Einsteinstr. 5

D-71254 Ditzingen-Heimerdingen

declare under own responsibility that the product

Plastic welding machine

WIDOS PSM 15 with pneumatic clamping

to which this declaration refers, corresponds to the following norms and normative documents:

1. DIN EN ISO 12100 – 1 und 2 (substitute for DIN EN 292 part 1 and 2)

Safety of machines, basic terminology, gen. design guidelines

2. DIN EN 60204.1 Electric equipment of industrial machines

3. EN 60555, EN 50082, EN 55014

Electro-magnetic compatibility

4. DIN EN 983

Safety technology requirements at fluid technical devices and

components

The technical documentation is completely available.

The working instructions are available in German and English.

Ditzingen-Heimerdingen, the 03.03.2009

Dieter Dommer (Manager)

Documents

Working Instructions - WIDOS · Sheet Welding Machine WIDOS PSM 15 with pneumatic clamping Keep for further use! Kunststoffschweißtechnik Product Identification 03.03.2009 Working