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    1

    Welcome to

    APL102: Introduction toMaterials Science and

    Engineering (3-0-2)

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    Dr. Jayant Jain

    Assistant ProfessorDepartment of Applied Mechanics

    Office: III-236Tel. 011-2659 1246

    Email: [email protected]

    mailto:[email protected]:[email protected]
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    APL102: Introduction to Materials

    Science and Engineering (3-0-2)

    Lectures 3 hours/wk

    (Tues. Wed. and Fri. from 10:00-10:50 AM)

    Lab 2 hours/wk

    Total 5 hours/wk

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    1.00-3.00 pm 3.00-5.00 pm

    Mon GroupG4

    GroupG9

    Tue Group

    G5

    Group

    G10

    Wed Group

    G1

    Group

    G6

    Thu Group

    G2

    Group

    G7

    Fri Group

    G3

    Group

    G8

    All lab classes would be held in

    Materials Science Core Laboratory, Room MS207/C-6

    Labs will start from Tuesday, 28th

    July 2015

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    If any problem with group allotment thenSubmit an application with the reason before28th July, Tuesday.

    No request will be entertained after that.

    No guarantee but will try

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    Minor I

    Minor IIMajorQuizzes + Lab

    Total

    60

    6012080

    320

    Grading

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    Attendance Policy

    75% attendance is compulsory

    Attendance

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    Questions/doubts

    Students can ask questions after the class

    Also free to knock my door between 5-6 PMon Tues., Wed. and Fri.

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    Textbooks:

    V. Raghavan, Materials Science and Engineering:A First Course, Sixth Edition, PHI India.

    William D Callister, Materials Science andEngineering, An Introduction, Sixth Edition, John

    Wiley and Sons.

    Lecture slides:

    This will be made available on web shortly

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    1. Introduction

    2. Thermodynamics Review3. Crystallography4. Structure of solids

    Course content

    5. Defects in crystalline solids6. Phase Diagrams7. Composite materials

    8. Plastic deformation9. Creep, Fracture and Fatigue10. Phase transformation11. Corrosion

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    Overview of Materials

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    Everything we see and use is

    made of Materials: cars, planes,bio medical devices (implants),

    sports equipment

    There are immense opportunities

    in the field of Materials science

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    Broad classification of Materials

    Metals and alloys: Cu, Ni, NiAl (intermetalliccompound), brass (Cu-Zn)

    Ceramics and glasses: Al2O3, Zr2O3, SiO2

    Polymers and elastomers: Polythene,

    Polyvinyl chloride,

    Composite and hybrid materials: Which wemake out of above three: CFRP, GFRP

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    Engineering Materials

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    Materials: engineering, science, processing and design, 2nd edition Copyright (c)2010 Michael Ashby, Hugh Shercliff, David Cebon

    Examples of Each Material Family

    Our daily life uses most of them in some form

    or the other!!

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    Each material class comes with certainbaggage of properties

    Let just see them...

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    Stiff high E

    Hard

    Abrasion resistant

    Good high temperature strength

    Good corrosion resistance

    Brittle

    Materials: engineering, science, processing and design, 2nd edition Copyright (c)2010 Michael Ashby, Hugh Shercliff, David Cebon

    Ceramics

    Hard

    Corrosion resistant Electrically insulating

    Transparent

    Brittle low KIC

    Glasses

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    Light low

    Easily shaped

    High strength per unit weight (/)

    Lack stiffness low E (50X less than metals)

    Properties highly sensitive to temperature

    Materials: engineering, science, processing and design, 2nd edition Copyright (c)2010 Michael Ashby, Hugh Shercliff, David Cebon

    Polymers

    Lack stiffness low E (500 5000X less thanmetals)

    Able to retain initial shape after being stretched

    Relatively strong and tough

    Elastomers

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    Expensive

    Difficult to shape and join

    Properties dependent on combination of

    materials

    Tough high KIC

    Stiff high E

    Ductile

    Wide range of strengths depending on composition and

    processing

    Thermally and electrically conductive

    Reactive low corrosion resistance

    Materials: engineering, science, processing and design, 2nd edition Copyright (c)2010 Michael Ashby, Hugh Shercliff, David Cebon

    Metals

    Hybrids

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    Material Tetrahedron

    As a material scientist we engineer this

    tetrahedron

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    Structure of Materials

    Macrostructure: naked eyes, macroscopicinformation

    Microstructure: optical microscope, grainlevel

    Substructure: Electron microscope, Defects

    Crystal structure: X-rays, crystal system

    Electron structure: Spectroscope

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    What is resolution??

    It is the ability to distinguish closelyspaced points as separate.

    The resolution of LM is 200 nm

    The resolution of electron microscope is 1nm or better

    Resolution

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    Properties of Materials

    Mechanical properties: Strength, ductilitytoughness, creep, fatigue

    Physical properties: Density, Elastic modulus

    Electrical properties: resistivity, conductivity

    Surface properties: wear, corrosion

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    Processing of Materials