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Benefits www.leankeasy.com CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com Case study: Metro seat € 62,200 /year € 29,800 /year 1 2 3 4 5 6 7 Garantie fonctionnelle -52% -43% -50% 0 . 100% -50% 0 . € 32,400 259,200 fasteners/year 2 Parts Application data: - 24 attachment points / seat - 5,400 seats - 129,600 attachment points 129,600 fasteners/year 1 part 1 2 3 4 Manufacturing of primary parts Painting Packing and shipping Seat frame final assembly Manufacturing of primary parts Painting Transfer to metal shop and storage Setting of M8 threaded inserts on flanges Setting of M8 threaded inserts on tubular frame Packing and shipping Seat frame final assembly on product process total cost on number of steps of manufacturing process on part numbers on number of components per attachment point yearly saving nut setting equipment investment (crimping) maintenance of equipment Total cost of previous solution Total cost using Leankeasy functional, (intrinsic to LEANKEASY)

Case study metro seat en

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Page 1: Case study metro seat en

Benefits

www.leankeasy.com

CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com

Case study: Metro seat

€ 62,200 /year

€ 29,800 /year

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2

3

4

5

6

7

Pas d'investissement dans les équipements de mise en place des écrous (sertisseuse / presse de soudage)

Garantie fonctionnelle intrinsèque à LEANKEASY

-52%

-43%

-50%

0 .

100% -50%

0 .

€ 32,400

259,200 fasteners/year 2 Parts

Application data: - 24 attachment points / seat - 5,400 seats - 129,600 attachment points

129,600 fasteners/year 1 part

1

2

3

4

Manufacturing of primary parts

Painting

Packing and shipping

Seat frame final assembly

Manufacturing of primary parts

Painting

Transfer to metal shop and storage

Setting of M8 threaded inserts on flanges

Setting of M8 threaded inserts on tubular frame

Packing and shipping

Seat frame final assembly

on product process total cost

on number of steps of manufacturing process

on part numbers

on number of components per attachment point

yearly saving

nut setting equipment investment (crimping)

maintenance of equipment

Total cost of previous solution Total cost using Leankeasy

functional, (intrinsic to LEANKEASY)